Model Range:
Cargo Range Forklift Truck
Covered Models:
CBD 1.5, CBD 1.8, CBD 2.0, CBG 1.5, CBG 1.8, CBG 2.0
Manual Identifier:
Workshop Service Manual PDF Download
Target User:
Forklift technicians, maintenance personnel, fleet managers, owner-operators
Applicability:
Factory-level repair and maintenance documentation
Value Proposition:
Provides original factory diagnostic and repair information for BT Cargo range forklifts, enhancing service efficiency and accuracy.
Manual Attributes:
High-quality images, circuit diagrams, detailed instructions
Visual Aids:
Contains high-quality images
Primary Systems:
Hydrostatic Transmission, Engine, Brakes, Electric System, Steering Control, Mast Group, LPG System
Auxiliary Systems:
LPG System, Lifting Accelerator Device
Operator Controls And Interface:
Detailed coverage of pedals, drive lever, dashboard, parking switch, lever unit, and load plates.
Maintenance Procedures:
Topping up coolant, Air filter service, Cyclone prefilter service, Engine running-in, Hydrostatic transmission oil/filter change, Brake adjustment, Steering axle bearing adjustment, Lubrication of lifting equipment, LPG bottle replacement
Diagnostic Procedures:
Hydrostatic transmission troubleshooting, Brake unlocking diagnosis, Control valve diagnostics
Repair Procedures:
Operator's seat adjustments, Lever unit repair, Load plate replacement, Lifting accelerator device repair, Traction/Brake/Inching device adjustment (Mechanical & Hydraulic), Radial hydraulic motor service, Steering control power steering hydraulic control repair, Control valve service, Mast group cylinder component service, Mast chains service, Fork replacement
Setup Procedures:
Initial Timing Adjustment
Depth Of Coverage:
Comprehensive (operation, maintenance, adjustment, troubleshooting, repair)
Diagnostic Coverage:
Detailed troubleshooting guides for key systems
Engine Type:
Internal Combustion (LPG system mentioned, likely gasoline/LPG variant)
Engine Rpm Under Load:
Adjustable value specified (indicates tuning/setting)
Fuel Type:
LPG (Liquefied Petroleum Gas)
Engine Maintenance:
Coolant topping up, Air filter, Cyclone prefilter, Engine running-in
Engine Break In:
Procedure for engine running-in is provided.
Transmission Type:
Hydrostatic Transmission
Transmission Components:
Variable Capacity Pump, Hydraulic Transmission Circuit
Transmission Adjustments:
Starting point, Engine RPM under load, Release braking, Cut-off valve
Transmission Troubleshooting:
Hydrostatic transmission trouble shooting, towing procedures
Transmission Diagrams:
Example of circuit hydraulic transmission and hydraulic diagram are included.
Load Capacity Range:
1.5 to 2.0 metric tons (implied by model numbers CBD 1.5, 1.8, 2.0 and CBG 1.5, 1.8, 2.0)
Identification Plate:
Refers to load plates and identification plates, suggesting weight specifications are present on the vehicle.
Braking System:
Brake control, Brake unlocking, Release braking adjustment
Operator Controls:
Drive direction lever, Parking switch, Lever unit
Operator Interface:
Operator's seat, Pedals, Dashboard indicators
Maintenance Schedule:
Maintenance Times Table included
Required Fluids:
Coolant, Hydrostatic Transmission Oil, Lubricants (Grease)
Coolant Type:
Specific coolant type recommended for topping up (details likely within manual).
Hydraulic Oil Type:
Hydrostatic Transmission Oil - specific type and viscosity recommended in manual.
Troubleshooting Sections:
Hydrostatic Transmission Trouble Shooting, Brake system diagnostics
Lubrication Points:
Lifting equipment lubrication specified
Adjustment Values:
Specific adjustment values for hydrostatic transmission, engine RPM, brakes, and cut-off valve are provided.
Control System Adjustments:
Adjustment of hydraulic accelerator and accelerator pedal.
Transmission Fluid Capacity:
Not explicitly stated, but oil/filter change procedures imply capacity information is available.
Towing Procedure:
Specific procedure for towing the truck is included.
Model Designations:
CBD (likely standard chassis) and CBG (potentially with variations like gas engine or different mast options)
Engine Options:
While LPG is specified, other engine options might exist for the broader Cargo Range, but this manual focuses on LPG contextually.
Drive System:
Hydrostatic drive system with variable capacity pump
Mast Types:
Duplex and Triplex mast options available, detailed in manual