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Buick LeSabre Complete Workshop Service Repair Manual 2004

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Basic Information Identification Make: Buick Model: LeSabre Year: 2004 Generation Generation Name: Eighth Generation (H-Body) Generation Years: 2000-2005 Codes Platform: GM H-body Introduction Market Position Segment: Full-size sedan Target Audience:...
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Buick LeSabre Complete Workshop Service Repair Manual 2004
Basic Information
Identification
Make: Buick
Model: LeSabre
Year: 2004
Generation
Generation Name: Eighth Generation (H-Body)
Generation Years: 2000-2005
Codes
Platform: GM H-body
Introduction
Market Position
Segment: Full-size sedan
Target Audience: Consumers seeking a comfortable, spacious, and reliable American sedan; DIY mechanics and professional technicians.
Competitive Analysis
Competitors 2004: Ford Crown Victoria, Mercury Grand Marquis, Chrysler Concorde, Dodge Intrepid, Toyota Avalon, Nissan Maxima.
Key Features
Vehicle Appeal: Comfortable ride, quiet interior, spacious cabin, powerful V6 engines (especially supercharged option), affordability.
Manual Value Proposition: Empowers owners to perform routine maintenance and complex repairs, saving significant money on labor costs. Provides in-depth technical knowledge crucial for accurate troubleshooting and repair.
Manual Details
Coverage Areas
Scope: Complete Workshop Service Repair
Models Covered: All LeSabre models, all engine types, all trim levels, all transmission types
Page Count
Estimated Pages: Over 2000 (estimated for a complete workshop manual of this era)
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: Downloadable PDF
Manual Coverage
Systems Covered
Engine: 3.8L V6 (L36 & Supercharged L67), including diagnostics, overhaul, and component replacement.
Transmission: 4-speed automatic (4T65E), including torque converter, valve body, electronic controls, and rebuild procedures.
Brakes: Front disc, rear drum/disc (depending on trim), ABS system, hydraulic components, parking brake.
Steering: Power steering system, rack and pinion, steering column, linkages.
Suspension: Front MacPherson struts, rear independent suspension, springs, shocks, bushings, alignment specifications.
Electrical: Full vehicle wiring diagrams, battery, charging system, starting system, lighting, instruments, body controls, comfort and convenience systems, HVAC controls, diagnostic connector (OBD-II).
Body: Exterior body panels, interior trim, doors, windows, locks, glass, bumpers, body sealing, rust repair.
HVAC: Air conditioning, heating, ventilation system components, refrigerant circuits, blower motor, climate control module.
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement.
Diagnostics: Troubleshooting guides for all major systems, fault code interpretation (P, B, C, U codes), diagnostic procedures for engine, transmission, ABS, airbags, etc.
Repair: Step-by-step instructions for component replacement, assembly and disassembly procedures for all major vehicle systems.
Overhaul: Engine and transmission overhaul procedures, including detailed diagrams and specifications.
Installation: Procedures for installing common aftermarket components and replacement parts.
Technical Depth
Depth: Comprehensive (A-Z), covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content
Print Quality
Resolution: High resolution, suitable for printing
Features: Printable pages, chapters, or entire manual
Binding Type
Binding: N/A (Downloadable)
Paper Type
Paper: N/A (Digital)
Engine Specifications
Primary Engine
Engine Code 1: L36
Engine Displacement 1: 3.8L (231 cu. in.)
Engine Type 1: Naturally Aspirated V6, Overhead Valve (OHV)
Bore X Stroke 1: 3.80 in. x 3.30 in. (96.5 mm x 83.8 mm)
Compression Ratio 1: 9.4:1
Horsepower 1: 205 hp @ 5200 rpm
Torque 1: 230 lb-ft @ 3600 rpm
Optional Engine
Engine Code 2: L67
Engine Displacement 2: 3.8L (231 cu. in.)
Engine Type 2: Supercharged V6, Overhead Valve (OHV)
Horsepower 2: 240 hp @ 5200 rpm
Torque 2: 280 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery: Sequential Port Fuel Injection (SFI)
Fuel Type: 87 Octane Unleaded Gasoline (minimum)
Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) on L67, or Distributor with Coil on L36.
Transmission
Standard
Transmission Type: 4-speed automatic
Transmission Model: 4T65E
Optional
Optional Transmission: N/A (All models for 2004 featured the 4T65E)
Features
Drive Type: Front-Wheel Drive (FWD)
Transmission Fluid Spec: Dexron-VI Automatic Transmission Fluid (ATF) or equivalent (refer to manual for exact specification and capacity).
Dimensions
Exterior
Length: 201.0 inches (5105 mm)
Width: 74.5 inches (1892 mm)
Height: 57.3 inches (1455 mm)
Wheelbase: 112.2 inches (2850 mm)
Weights
Curb Weight Approx: 3600 - 3800 lbs (1633 - 1724 kg) depending on engine and options
Safety Features
Ratings
NHTSA Front Impact Driver: ★★★★★ (5-Star)
NHTSA Front Impact Passenger: ★★★★★ (5-Star)
IIHS Front Offset Crash Rating: Good
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Optional (StabiliTrak on some models/trims)
Passive Features
Airbags Front: Standard front driver and passenger airbags
Airbags Side: Optional side-impact airbags
Seatbelts: Front pretensioner seatbelts, adjustable shoulder belts.
Technology Features
Infotainment
Audio System: Available AM/FM stereo with CD player, cassette player, and optional Bose premium sound system. Steering wheel audio controls.
Driver Assistance
Cruise Control: Standard speed-sensitive cruise control.
Parking Assist: Optional ultrasonic rear parking assist (ParkSense).
Connectivity
Onstar: Available OnStar communications system.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement: Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement: NGK Iridium plugs: 100,000 miles. Conventional plugs (if applicable): consult manual.
Transmission Fluid Change: Every 100,000 miles or if fluid is discolored/burnt (refer to manual for specific conditions).
Fluid Specifications
Engine Oil Capacity: 4.5 US quarts (4.3 liters) with filter change (for 3.8L V6, check manual for exact capacity).
Coolant Type: GM P/N 12346290 (Orange) or equivalent Dex-Cool compatible coolant.
Brake Fluid Type: DOT 3
Known Issues
Common Problems: Intake manifold gasket leaks (3800 Series II V6), faulty fuel injectors, power steering pump leaks, occasional transmission issues (especially with higher mileage), wheel bearing failures, ABS sensor issues, climate control module failures.
Vehicle History
Brand Heritage
Buick Legacy: Buick has a long history of producing comfortable, quiet, and well-appointed American sedans known for their smooth ride and V6 power.
Model Evolution
Lesabre Evolution: The LeSabre, a staple in Buick's lineup since the 1950s, evolved into a comfortable, front-wheel-drive sedan in its later generations. The 2000-2005 models (8th gen) were built on the GM H-body platform, sharing components with other GM sedans but offering distinct styling and a focus on ride comfort.
Production
Manufacturing Location: Detroit, Michigan, USA (Detroit/Hamtramck Assembly)
Production Years 8Th Gen: 2000-2005
Awards & Recognition
Recognitions
Class Awards: Consistently ranked as a strong performer in its class for comfort and value by automotive critics.
Ratings
Consumer Reports Rankings: Often received above-average ratings for reliability and owner satisfaction in its segment during its production run.
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