Market Segment:
Lightweight, urban-oriented motorcycle, popular in European markets during its production run.
Competitors:
Competed with other 125cc commuter motorcycles from brands like Aprilia, Gilera, Yamaha, and Honda in its class.
Engine Type:
Typically a single-cylinder, two-stroke engine known for its simplicity and lively performance in the 125cc class.
Design Philosophy:
Designed for agility, ease of use in city traffic, and economical operation.
Manual Value Proposition:
Essential for owners to maintain and repair their aging CAGIVA Super CITY 125, ensuring longevity and optimal performance.
Coverage Summary:
Comprehensive service and repair information for the CAGIVA Super CITY 125 motorcycle models from 1991 onwards.
Page Count:
Not specified in product data
Manual Type:
Service and Repair Manual
Language:
English (Assumed, common for international service manuals)
Format:
Not specified in product data (likely digital PDF or printed)
Engine Systems:
Engine overhaul, top-end repair, bottom-end assembly, cylinder head, piston, crankshaft, lubrication system, cooling system (if applicable).
Fuel System:
Carburetor tuning and overhaul, fuel delivery, fuel tank, fuel lines.
Ignition System:
Ignition timing, spark plugs, CDI unit, ignition coils, wiring.
Transmission System:
Gearbox inspection and repair, clutch operation and adjustment, gear shift mechanism.
Chassis And Suspension:
Front fork disassembly and rebuild, rear shock absorber inspection, swingarm maintenance, steering head bearing service.
Brake System:
Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, brake pad inspection and replacement, brake line inspection.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system, switches, fuses.
Bodywork And Trim:
Fairing removal and installation, seat maintenance, minor body panel repairs.
Preventative Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, spark plug checks, brake fluid flushes, tire pressure checks.
Troubleshooting:
Diagnosis of common performance issues, starting problems, electrical faults, and mechanical noises.
Disassembly And Assembly:
Step-by-step instructions for major component removal and reinstallation.
Rebuild Procedures:
Detailed guides for rebuilding engine components, carburetors, and brake assemblies.
Calibration And Adjustment:
Carburetor synchronization and jetting, ignition timing, clutch and brake lever free play.
Depth Level:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds, including electrical diagnostics.
Diagnostic Capabilities:
Inclusion of diagnostic flowcharts and symptom-based troubleshooting guides.
Special Tools:
Identification of specific tools required for certain procedures.
Engine Configuration:
Single-cylinder, 2-stroke, liquid or air-cooled (specifics depend on exact model variant within the 'Onward' range).
Bore X Stroke:
Not specified in product data (typical for 125cc 2-strokes around 56mm x 50.6mm or similar).
Compression Ratio:
Not specified in product data (typically around 7.5:1 to 8.5:1 for 2-strokes).
Horsepower:
Not specified in product data (likely in the range of 15-20 HP at the crankshaft, depending on tune and emissions regulations of the era).
Torque:
Not specified in product data.
Carburetor Type:
Typically a single Dell'Orto PHBH or similar 28-30mm carburetor.
Fuel Type:
Unleaded gasoline, typically mixed with 2-stroke oil (pre-mix or oil injection system, depending on variant).
Overall Length:
Not specified in product data
Overall Width:
Not specified in product data
Overall Height:
Not specified in product data
Wheelbase:
Not specified in product data (typically around 1300-1350mm)
Dry Weight:
Not specified in product data (likely in the range of 100-115 kg)
Wet Weight:
Not specified in product data
Oil Change Interval:
Refer to manual (typically every 2,000-3,000 km or annually for 2-strokes, considering oil mix or separate oil tank).
Spark Plug Check:
Refer to manual (typically every 3,000-5,000 km).
Chain Lubrication Adjustment:
Refer to manual (frequently, e.g., every 500-1000 km or after washing/rain).
Engine Oil Type 2T:
High-quality 2-stroke motorcycle oil, specific grade and mix ratio detailed in manual (e.g., SAE 75W-90 for gearbox, specific 2T oil for pre-mix/injection).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm in manual).
Coolant Type:
If liquid-cooled: Ethylene glycol-based antifreeze coolant with distilled water (50/50 mix) – confirm in manual.
Common Wear Items:
Carburetor jets, spark plugs, clutch plates, front fork seals, wheel bearings, exhaust packing (for 2-stroke).
Potential Faults:
Carburetor jetting sensitivity, reed valve wear, cooling system leaks (if liquid-cooled), electrical connection corrosion.
Brand Origin:
CAGIVA is an Italian motorcycle manufacturer, founded in 1978. Known for its sport bikes and off-road motorcycles.
Super City Lineage:
The Super CITY line represented CAGIVA's entry into the competitive 125cc segment, offering a stylish and nimble option for urban riding and younger riders.
Production Period:
The Super CITY 125 was produced from the late 1980s into the 1990s, with this manual covering models from 1991 onwards.
Manufacturing Location:
Italy (typically)
