CAGIVA Super CITY 125 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Cagiva Model: Super City 125 Model Variant: Streetfighter/Supermoto Style Codes Engine Code Prefix: M2 Frame Code Prefix: CAG 👋 Introduction Market Position Segment: Lightweight sport...

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Taper: Motorcycle

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UGS: 602727

Mots clés: Cagiva City Motorcycle Motorcycles Super CITY 125

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

Super City 125

Model Variant:

Streetfighter/Supermoto Style

Codes

Engine Code Prefix:

Frame Code Prefix:

👋 Introduction

Market Position

Segment:

Lightweight sport motorcycle, popular for urban commuting and entry-level performance riding.

Target Audience:

New riders, commuters, enthusiasts seeking an agile and economical two-wheeler.

Competitive Analysis

Key Competitors:

Aprilia RS 125, Yamaha DT 125, Honda CRM 125, Suzuki RM 125 (depending on year and market).

Key Features

Design Philosophy:

Emphasizes a sporty, agile streetfighter aesthetic with performance-oriented components for its class.

Handling Characteristics:

Lightweight chassis and responsive suspension contribute to nimble handling in urban environments.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Workshop Manual

Page Count:

Approximately 250-350 pages (estimated, typical for this type of manual)

Language:

English (primary), potentially French, German, Italian depending on original publication

Format:

Digital PDF (searchable text, printable sections)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, tuning, lubrication, cooling system, valve timing, piston/ring inspection, cylinder head servicing, crankshaft and connecting rod service, gearbox integration.

Fuel System:

Carburetor identification, adjustment, cleaning, and overhaul; fuel tank, fuel pump (if applicable), fuel lines, and filter maintenance.

Ignition System:

Spark plug specifications, ignition timing, CDI unit, stator, rotor, and wiring diagnostics.

Transmission System:

Clutch operation, adjustment, and replacement; gearbox disassembly, inspection, lubrication, and reassembly; shift mechanism.

Chassis And Suspension:

Front fork (telescopic) servicing, seals, oil changes, damping adjustments; rear shock absorber maintenance and adjustment; swingarm inspection and lubrication; steering head bearing service.

Braking System:

Front and rear brake caliper service, pad replacement, fluid bleeding and replacement (DOT standard), master cylinder overhaul, brake line inspection.

Electrical System:

Wiring diagrams, battery maintenance, lighting circuits (headlight, taillight, indicators), horn, starter motor, charging system (alternator/stator), fuses, relays, instrument cluster diagnostics.

Bodywork And Frame:

Frame inspection, fairing and body panel removal/installation, seat assembly, fuel tank mounting, exhaust system removal/installation, graphics and trim.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment and lubrication, spark plug checks, brake fluid flushes, tire pressure checks, air filter cleaning/replacement.

Diagnostic Procedures:

Troubleshooting guides for common starting issues, running problems, electrical faults, and braking system irregularities.

Major Repairs:

Engine rebuilds, gearbox overhauls, suspension fork rebuilds, brake caliper overhauls, electrical component replacement.

Technical Adjustments:

Carburetor jetting and idle speed adjustment, ignition timing verification, clutch cable adjustment, suspension preload and damping settings.

Component Replacement:

Step-by-step instructions for replacing parts such as brake pads, clutches, cables, bulbs, batteries, and wear items.

Technical Depth

Diagnostic Capability:

Advanced diagnostics for engine performance issues, electrical system faults, and mechanical wear using specified measurement tools.

Rebuild Capability:

Comprehensive engine and gearbox rebuild procedures with torque specifications, clearances, and part tolerances.

Troubleshooting Methodology:

Systematic troubleshooting trees and symptom-based diagnostic flows.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Full text search enabled for keywords and component names.

Printability:

Printable on demand, allowing for focused printing of specific sections.

Print Quality

Resolution:

High-resolution scans and digital typesetting ensuring clarity of diagrams and text.

Binding Type

Physical Format Description:

Not applicable for digital PDF, but implies professional layout for potential printing.

Paper Type

Physical Format Description:

Not applicable for digital PDF, but original manuals often used durable, matte finish paper.

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 2-stroke, single-cylinder

Displacement:

124.8 cc (approx.)

Bore X Stroke:

56 mm x 50.6 mm (typical for M2 engine)

Compression Ratio:

7.4:1 (approx.)

Power Output:

11 kW (15 hp) @ 7,500 rpm (typical for European A1 license regulations), some versions may be de-restricted.

Torque Output:

13.5 Nm @ 7,000 rpm (typical)

Reed Valve Induction:

Yes, typically rotary disc valve or reed block induction.

Fuel System

Carburetor Type:

Dell'Orto PHBH 28 AS or similar (28mm slide carburetor)

Fuel Type:

Unleaded gasoline, minimum 95 RON (Octane Rating)

Oil Mixture:

Pre-mix or automatic oil injection system (check specific model year).

Lubrication

System:

Petter oil injection system or manual pre-mix

Engine Oil Type:

2-stroke engine oil meeting API TC, JASO FD, or ISO-L-EGD standards.

🔧 Transmission

Standard

Type:

6-speed constant mesh manual transmission

Clutch Type:

Wet multi-plate clutch, cable operated

Features

Gear Ratios:

Specific gear ratios will be detailed in the manual, typically providing a balance of acceleration and top speed for its class.

Final Drive:

Chain drive

Transmission Fluid

Type:

Not applicable (2-stroke engine oil is mixed with fuel or injected separately).

📐 Dimensions

Exterior

Length:

Approx. 2050 mm

Width:

Approx. 750 mm

Height:

Approx. 1150 mm

Wheelbase:

Approx. 1360 mm

Weights

Dry Weight:

Approx. 120-125 kg

Wet Weight:

Approx. 130-135 kg (with fluids)

Fuel Tank Capacity:

Approx. 9 liters

Seat Height:

Approx. 860 mm

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for this type of motorcycle; safety is based on design, handling, and braking capabilities.

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Suspension Design:

Telescopic front forks and monoshock rear suspension for stability and control.

Passive Features

Lighting:

Full lighting system including headlight, taillight, brake light, and turn signals.

Frame Construction:

Steel perimeter frame offering rigidity and durability.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, tachometer, odometer, trip meter, and indicator lights (turn signals, neutral, oil warning, high beam).

Driver Assistance

ABS Availability:

ABS was not a standard or common option on this model class during its production era.

Connectivity

Bluetooth Usb:

Not applicable; basic motorcycle technology of its time.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000-3,000 km or annually, depending on usage (refer to manual for precise intervals).

Air Filter Cleaning:

Every 1,000-2,000 km or as needed based on operating conditions (dusty environments require more frequent checks).

Spark Plug Check:

Every 2,000-4,000 km, replace as needed.

Chain Lubrication:

Every 500 km and after riding in rain or washing.

Brake Fluid Replacement:

Every 2 years or as recommended by manufacturer.

Fluid Specifications

Engine Oil:

2-stroke, API TC, JASO FD/FD approved, 100% synthetic or semi-synthetic recommended.

Transmission Oil:

Not applicable for 2-stroke; gearbox lubrication is via separate oil in some designs, check manual. If applicable, SAE 80W-90 gear oil.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

Ethylene glycol based coolant mixture with distilled water (50/50 ratio), or specific motorcycle coolant.

Known Issues

Carburetor Tuning:

Can be sensitive to altitude and temperature changes, requiring periodic adjustment for optimal performance and fuel economy.

Exhaust Port Fouling:

Common in 2-stroke engines, requires periodic cleaning of exhaust ports and power valve (if equipped).

Clutch Wear:

Clutch plates can wear over time, especially with aggressive riding, leading to slipping.

Electrical Connections:

Corrosion or loose connections in wiring harnesses can cause intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Cagiva Automobili S.p.A. (Italy)

Brand Focus:

Known for performance motorcycles, often utilizing advanced Italian engineering and racing heritage.

Model Evolution

Predecessors:

Likely evolved from earlier Cagiva 125cc models with an updated chassis and styling.

Styling Period:

Reflects late 1990s to early 2000s streetfighter and supermoto design trends.

Production

Production Years:

Mid-1990s to early 2000s (exact range varies by market).

Manufacturing Origin:

Italy

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

While specific awards are rare for this niche model, contemporary reviews often praised its agile handling and sporty character for its class and price point.

Ratings

Reliability Perception:

Generally considered reliable if properly maintained, with common 2-stroke maintenance requirements.