Cagiva T4-350 R-E T4-500 E 1987 Service RepairManual

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UGS: 59071

Mots clés: 1987 Cagiva Motorcycle Motorcycles T4 T4-350 R-E T4-500 E

Variantes de produits

Description

This manual covers the T4-350 R-E and T4-500 E models from 1987. An Italian manufacturer is known for its performance-oriented motorcycles, and the T4 series exemplifies their dual-sport offerings, designed for versatility on and off-road. These motorcycles represent a significant development in the dual-sport segment during the late 1980s, featuring robust engineering and engines suitable for a range of riding conditions. This workshop service repair manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of your T4-350 R-E or T4-500 E. It includes detailed information on engine specifications, fuel and exhaust systems, transmission, chassis, suspension, and electrical components, alongside routine maintenance schedules and fluid specifications. With step-by-step instructions, diagrams, and wiring schematics, this manual empowers owners and technicians to perform all necessary service and repairs effectively.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-350 R-E / T4-500 E

Year:

Codes

Product Name:

Cagiva T4-350 R-E T4-500 E 1987 Service Repair Manual PDF Download

👋 Introduction

Market Position

Target Audience:

Cagiva T4-350 R-E and T4-500 E owners with basic mechanical skills, independent repair shops, and authorized service departments.

Competitive Analysis

Value Proposition:

Provides dealer-level repair and maintenance information at a fraction of the cost of professional service, enabling DIY repairs and informed discussions with technicians.

Key Features

Content Quality:

Accurate, clear, concise text combined with diagrams, illustrations, and wiring schematics.

Resource Availability:

Enables users to perform repairs, saving significant money on maintenance and common service items like oil changes and filter replacements.

User Friendliness:

Designed for ease of use with clear, step-by-step instructions and visual aids.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Troubleshooting, Maintenance

Secondary Coverage:

General Information, Specifications, Diagrams, Wiring Schematics

Page Count

Estimated Page Count:

Not specified, but described as comprehensive and covering all major topics.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Engine Specifications, Engine Removal and Installation, Fuel System, Intake & Exhaust

Transmission Drivetrain:

Transmission, Drive Chain, Sprockets

Chassis Suspension:

Steering System, Shocks

Electrical:

Electrical System, Wiring Diagram

Body Frame:

Body Work

Maintenance Maintenance:

Routine Maintenance, Periodic Checks and Adjustments, Lubrication, Cooling System

Fuel Delivery System:

Fuel tank, fuel lines, fuel filter, carburetor(s) adjustment and overhaul, fuel pump (if applicable).

Exhaust System:

Exhaust pipes, mufflers, gaskets, and emission control components (if any).

Cooling System Details:

Radiator (if liquid-cooled), coolant hoses, thermostat, water pump, coolant capacity, bleeding procedures.

Chassis Frame:

Frame inspection, repair, and related components.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, wheel balancing (if applicable).

Brakes:

Front and rear brake systems, hydraulic circuits, master cylinders, calipers, brake pads, brake discs, parking brake (if applicable).

Lighting Signals:

Headlight, taillight, brake light, turn signals, wiring and bulb replacement.

Instrumentation:

Speedometer, tachometer, indicator lights, wiring and troubleshooting.

Ignition System:

Ignition coil, spark plug(s), CDI unit, timing specifications, troubleshooting.

Starting System:

Starter motor, solenoid, battery specifications, charging system (alternator/stator, regulator/rectifier).

Carburetor Systems:

Detailed maintenance, cleaning, and adjustment procedures for the carburetor(s), including idle speed, air-fuel mixture, and jetting information.

Procedures Included

General Procedures:

Step-by-step instructions, diagrams, illustrations, specifications for repair and troubleshooting.

Advanced Procedures:

Advanced Troubleshooting

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures, including piston, rings, valves, crankshaft, and camshaft.

Transmission Overhaul:

Gearbox disassembly, inspection of gears and shift mechanisms, and reassembly.

Suspension Rebuild:

Front fork service (oil change, seal replacement), rear shock absorber inspection and potential rebuild/replacement.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, testing circuits, components, and battery health.

Bodywork Repair:

Repair and maintenance of fenders, fairings, seat, and other body panels.

Technical Depth

Depth:

Comprehensive coverage for mechanics and independent service professionals, mirroring dealer-level information.

Diagnostic Tools:

While not explicitly stated, the depth implies the need for common hand tools, torque wrenches, and potentially specialized tools for certain engine or suspension components.

📊 Manual Specifications

File Format

File Type:

Compatibility:

All versions of Windows and Mac

Requirements:

Adobe PDF Reader

Searchability:

PDF format typically allows for text searching, aiding in quickly locating specific information.

Print Quality

Printability:

Yes, all pages are printable for workshop use.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely parallel-twin or single-cylinder four-stroke, based on typical Cagiva dual-sport configurations of the era. Specifics to be detailed within the manual.

Performance

Horsepower Torque:

Specific figures for both 350cc and 500cc variants are expected to be detailed in the manual's specifications section.

Fuel System

Fuel Delivery:

Likely carbureted. Details on carburetor type, jetting, and adjustment procedures will be found in the 'Fuel system' section.

Engine Details

Cylinder Configuration:

The T4-350 R-E and T4-500 E likely utilize different displacement engines (350cc and 500cc respectively), potentially in a single-cylinder or parallel-twin configuration depending on the specific model variant. This detail will be clarified in the manual.

🔧 Transmission

Standard

Transmission Type:

Likely a multi-speed manual transmission. Specific number of gears and gear ratios will be detailed in the manual.

Optional

Optional Transmission:

N/A (Typically manual for this type of motorcycle)

Features

Clutch Type:

Likely a wet multi-plate clutch. Clutch adjustment and replacement procedures will be covered.

📐 Dimensions

Exterior

Wheelbase Length:

Specific dimensions for the T4-350 R-E and T4-500 E are to be found in the manual's specification tables.

Weights

Dry Weight:

Specific dry weight figures for both models are expected within the manual's specifications.

🛡️ Safety Features

Ratings

Crash Safety:

Motorcycle safety ratings are typically not as standardized as automobiles. The manual will focus on mechanical safety and proper repair procedures.

Active Features

Braking System:

Details on brake system maintenance, hydraulic fluid specifications, and component replacement (pads, discs, lines) will be included.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (As a 1987 motorcycle, no electronic infotainment systems are expected.)

Driver Assistance

Electronic Aids:

N/A (No electronic driver assistance systems would be present on this model.)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule:

The manual will provide detailed schedules for oil changes, filter replacements, chain lubrication, brake checks, and other periodic inspections.

Fluid Specifications

Engine Oil:

Specific API service classification, viscosity grade (e.g., SAE 10W-40), and capacity for engine oil will be listed.

Coolant:

If liquid-cooled, specifications for coolant type (e.g., ethylene glycol based) and mixture ratio will be provided.

Brake Fluid:

DOT specification (e.g., DOT 4) for brake fluid will be detailed for both front and rear brakes.

Transmission Oil:

Specifications for transmission oil type and capacity will be provided, typically a different specification than engine oil for wet clutch systems.

Fork Oil:

Viscosity grade and quantity for front fork oil will be specified for proper suspension performance.

Known Issues

Common Wear Items:

While specific common issues are not listed in the product description, the manual will cover troubleshooting for typical wear items such as brake pads, tires, fork seals, and electrical connections.

Troubleshooting

Diagnostic Guides:

The manual's 'Advanced Troubleshooting' section is designed to help diagnose and resolve a wide range of mechanical and electrical problems.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Cagiva is an Italian motorcycle manufacturer known for its performance-oriented motorcycles.

Model Evolution

T4 Series Context:

The T4 series represents Cagiva's entry into the dual-sport/enduro market, often featuring robust frames and versatile engines suitable for both on-road and off-road use.

Production

Production Period:

The 1987 model year indicates a production run during the late 1980s, a period of significant development in dual-sport motorcycles.

🏆 Awards & Recognition

Recognitions

Model Awards:

No specific awards for the 1987 Cagiva T4 models are mentioned in the product information. Focus is on utility and repair capability.