Cagiva T4-350 R-E T4-500 E 1987 Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 153284

Mots clés: 1987 Cagiva Motorcycle Motorcycles T4 T4-350 R-E T4-500 E

Variantes de produits

Description

This manual covers the T4-350 R-E and T4-500 E dual-sport motorcycles from 1987. An Italian manufacturer known for performance-oriented vehicles, designed the T4 series for versatility, offering capability on various terrains. These motorcycles, often utilizing Rotax-derived engines, provided a blend of on-road usability and off-road prowess, making them a notable entry in the dual-sport market of their time. This comprehensive service repair manual provides detailed information essential for the maintenance and repair of your 1987 T4-350 R-E or T4-500 E. It covers all major systems, including engine mechanicals, transmission, drivetrain, chassis, brakes, and the electrical system. Within its extensive pages, you will find step-by-step procedures for routine maintenance, component disassembly and assembly, troubleshooting common issues, and full overhaul instructions. This manual is an invaluable resource for professional technicians and advanced DIY enthusiasts seeking to maintain their vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-350 R-E / T4-500 E

Year:

Type:

Dual-Sport Motorcycle

👋 Introduction

Market Position

Target Audience:

Professional technicians, advanced DIY enthusiasts, and owners seeking detailed repair and maintenance information.

Key Features

Content Type:

Factory service manual equivalent, covering repair, maintenance, and technical specifications.

Value Proposition

Benefit To Owner:

Empowers owners with factory-level knowledge for informed maintenance and repair decisions.

Comparative Advantage

Digital Format Benefit:

Instant availability, searchable text, zoomable diagrams, printable pages, accessible on multiple devices.

📋 Manual Details

Coverage Areas

Specific Models Covered:

Cagiva T4-350 R-E, Cagiva T4-500 E

Specific Years Covered:

Page Count

Estimated Pages:

Extensive (specific number not provided in product info, typical for factory service manuals)

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

File Format:

Delivery

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, tuning, lubrication, cooling system, fuel system, exhaust system.

Transmission Drivetrain:

Clutch operation, gearbox disassembly/assembly, final drive.

Chassis Frame:

Frame inspection and repair, suspension (front forks, rear shock absorber), steering system.

Brakes:

Front and rear brake system maintenance, repair, hydraulic components.

Electrical System:

Wiring diagrams, ignition system, lighting, charging system (alternator, battery), starter motor, instrumentation.

Fuel System:

Carburetor specifications, adjustment, and overhaul (likely Dell'Orto or Mikuni).

Bodywork Fittings:

Fairings, seating, fuel tank, fenders, controls.

Procedures Included

Maintenance:

Regular servicing, lubrication points, filter changes, fluid checks.

Troubleshooting:

Diagnostic procedures for common problems, fault finding charts.

Disassembly Assembly:

Step-by-step instructions for component removal and reinstallation.

Rebuild Overhaul:

Detailed procedures for engine and transmission rebuilds.

Cleaning:

Component cleaning and preparation for reassembly.

Technical Depth

Diagnostic Level:

Suitable for professional technicians and experienced DIY mechanics.

Repair Scope:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Full Printable

Zoom Capabilities

Zoom Functionality:

YES (Zoom IN/OUT)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type 350:

Single-cylinder, four-stroke (likely Rotax-derived)

Engine Displacement 350:

Approximately 350cc

Engine Type 500:

Single-cylinder, four-stroke (likely Rotax-derived)

Engine Displacement 500:

Approximately 500cc

Performance

Cooling System:

Liquid-cooled (typical for this era of performance bikes)

Fuel System

Carburetor Type:

Single Carburetor (specific model like Dell'Orto PHM or Mikuni VM series expected)

Fuel Type:

Unleaded Gasoline

Ignition System

Ignition Type:

Electronic Ignition (CDI)

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox

Features

Clutch Type:

Wet multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Weights

Dry Weight Approx 350:

Estimated 140-150 kg (specific data not provided)

Dry Weight Approx 500:

Estimated 145-155 kg (specific data not provided)

Fuel Capacity

Fuel Tank Capacity:

Approximately 14-16 liters (specific data not provided)

🛡️ Safety Features

Active Features

Braking System:

Disc brakes front and rear (typical configuration for the era).

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, odometer, and indicator lights.

Driver Assistance

ABS Availability:

Not applicable for this model year.

Connectivity

Bluetooth Usb:

Not applicable for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually (refer to manual for exact spec).

Spark Plug Check Replace:

Check at 6,000 km, replace as needed (refer to manual for exact spec).

Air Filter Cleaning:

Inspect and clean every 6,000 km, replace as needed (refer to manual for exact spec).

Fluid Specifications

Engine Oil Type:

API SG, SAE 10W-40 or 20W-50 motorcycle-specific oil (refer to manual for exact spec).

Engine Oil Capacity:

Approximately 1.5 - 2.0 liters (refer to manual for exact spec).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for exact spec).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact spec).

Known Issues

Carburetor Performance:

Can be prone to clogging if fuel is left to sit, requiring regular cleaning and proper fuel stabilization.

Electrical Connections:

Corrosion on electrical connectors can lead to intermittent issues, especially in humid environments.

Suspension Seals:

Older fork seals and rear shock seals may degrade over time, leading to leaks.

Cam Chain Tensioner:

Some Rotax-derived engines can develop issues with automatic cam chain tensioners; manual inspection and adjustment might be necessary.

📚 Vehicle History

Brand Heritage

Cagiva Background:

Italian manufacturer known for its performance-oriented motorcycles, often utilizing Rotax engines in its earlier models.

Model Evolution

T4 Series Purpose:

The T4 series represented Cagiva's foray into the dual-sport market, designed for versatility on and off-road.

Production

Production Period:

The T4 models were produced through the late 1980s and early 1990s.

🏆 Awards & Recognition

Recognitions

Market Reception:

While specific awards aren't listed, Cagiva T4 models were generally well-regarded for their off-road capability and performance in the dual-sport segment of their era.