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Cagiva T4-350 R-E T4-500 E Workshop Service Repair Manual

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The Cagiva T4, produced in the late 1980s to early 1990s, is a dual-sport adventure motorcycle offered in 350cc and 500cc variants, such as the T4-350 R-E and T4-500 E....
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Cagiva T4-350 R-E T4-500 E Workshop Service Repair Manual
The Cagiva T4, produced in the late 1980s to early 1990s, is a dual-sport adventure motorcycle offered in 350cc and 500cc variants, such as the T4-350 R-E and T4-500 E. Known for Italian styling and performance, these motorcycles were designed for off-road and adventure touring. They typically feature a 4-stroke, single-cylinder engine, a 5-speed manual transmission with a wet multi-plate clutch, and disc brakes on both the front and rear. The T4 is equipped with basic analog instrumentation and was intended for European and international markets, often competing in the rally scene. This comprehensive workshop service repair manual provides detailed information for the Cagiva T4 models. It covers essential areas including engine disassembly, overhauling, and lubrication, as well as chassis and running gear maintenance, suspension, wheels, and braking systems. The manual also details the electrical system, scheduled maintenance, adjustments, troubleshooting common issues and remedies, specific tooling, and torque wrench settings. Designed for DIY enthusiasts and independent mechanics, this English-language manual offers high-quality diagrams and step-by-step instructions to assist in maintaining and repairing the vehicle.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4
Model Variants:
T4-350 R-E, T4-500 E
Codes
Chassis Code 350:
Likely T4 350
Chassis Code 500:
Likely T4 500
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and independent mechanics
Competitive Analysis
Value Proposition:
Comprehensive, practical, and instantly accessible repair information at a lower cost than traditional printed manuals or dealership service.
Key Features
Accessibility:
Instant download delivery saves time and postage costs.
Content Quality:
High-quality diagrams and step-by-step instructions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, Overhauling, Re-assembly, Lubrication Circuit
Chassis And Running Gear:
Suspension and Wheels, Brakes
Electrical:
Electric System
Procedures Included
Maintenance:
Scheduled Maintenance, Adjustments
Repair And Overhaul:
Engine Overhauling, General Operations
Troubleshooting:
Troubles and Remedies
Technical Depth
Depth:
Comprehensive workshop level repair and maintenance procedures
Diagnostics:
Covers common issues and remedies
Special Instructions
Tooling:
Specific Tools
Tightening:
Torque Wrench Settings
📊 Manual Specifications
File Format
File Type:
Digital Download
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 350
Engine Type:
4-stroke, single-cylinder (likely air-cooled, single overhead camshaft)
Displacement:
Approximately 350cc
Primary Engine 500
Engine Type:
4-stroke, single-cylinder (likely air-cooled, single overhead camshaft)
Displacement:
Approximately 500cc
Performance
Power Output 350:
Estimated 25-30 HP (specific data requires manual)
Power Output 500:
Estimated 30-35 HP (specific data requires manual)
Fuel System
Induction:
Carburetor (specific model dependent, likely Mikuni or Dell'Orto)
Lubrication Circuit
Type:
Wet sump (common for this era of off-road motorcycles)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet multi-plate
📐 Dimensions
Exterior
Vehicle Type:
Dual-sport / Adventure Motorcycle
Weights
Dry Weight 350:
Approx. 140-150 kg (specific data requires manual)
Dry Weight 500:
Approx. 145-155 kg (specific data requires manual)
🛡️ Safety Features
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake (caliper type and size specific to manual)
Passive Features
Lighting:
Headlight, Taillight, Turn Signals (electrical system coverage)
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (speedometer, tachometer, odometer, fuel gauge, warning lights)
Driver Assistance
Features:
N/A (mechanical systems only)
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually (specific interval in manual)
Valve Clearance:
Often at 6,000-10,000 km intervals (specific interval in manual)
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-40 or 10W-50 (specific grade and capacity in manual)
Brake Fluid:
DOT 3 or DOT 4 (specific type in manual)
Known Issues
Common Wear Items:
Carburetor tuning, electrical connections, chain and sprockets, fork seals
Potential Problems:
Ignition system components, stator output (dependent on usage and maintenance)
📚 Vehicle History
Brand Heritage
Manufacturer:
Cagiva Motorcycles (Italian manufacturer)
Model Evolution
Era:
Late 1980s to early 1990s (typical production period for this model line)
Production
Intended Market:
European and potentially other international markets, focusing on off-road and adventure touring capabilities.
🏆 Awards & Recognition
Recognitions
Historical Reputation:
Cagiva models from this era were known for their performance and Italian styling, often competing in the off-road and rally scene.
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