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Case Tractor IH 2594 Workshop Service Repair Manual

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The Case IH 2594 Tractor, part of the 94 Series, was produced between 1982 and 1987. Renowned as a heavy-duty agricultural workhorse, it is celebrated for its robust power, reliability,...
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Taper: Tractor
Distributeur:
UGS: 99015
Case Tractor IH 2594 Workshop Service Repair Manual
The Case IH 2594 Tractor, part of the 94 Series, was produced between 1982 and 1987. Renowned as a heavy-duty agricultural workhorse, it is celebrated for its robust power, reliability, and fuel efficiency within its class. These tractors were designed for demanding field conditions and are recognized for their strong pulling power. The 2594 typically featured Case diesel engines, offering approximately 100-130 PTO horsepower, and came equipped with either a manual synchromesh or an optional PowerShift transmission, providing versatility for various agricultural tasks. Its engineering emphasizes mechanical robustness and operator control, making it a dependable choice for farmers. This comprehensive Workshop Service Repair Manual provides complete service and repair information for the Case IH 2594 Tractor. It covers essential areas including general information, engine mechanical and electrical systems, fuel system, emission control, suspension, clutch, transaxle, driveshaft/axle, steering, brakes, body interior/exterior, body electrical, and restraint systems. The manual includes detailed illustrations, diagrams, wiring schematics, and step-by-step instructions for routine maintenance, troubleshooting, and component overhaul. Its purpose is to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring its continued performance and longevity.
🏷️ Basic Information
Identification
Make:
Case IH
Model:
2594 Tractor
Generation
Production Period:
1982-1987
Codes
Platform Code:
94 Series
👋 Introduction
Market Position
Segment:
Heavy-duty agricultural tractor, renowned for power and reliability.
Competitive Analysis
Key Competitors:
John Deere (e.g., 4040/4240 series), International Harvester's own previous models, Ford, Massey Ferguson.
Key Features
Manual Value Proposition:
Inexpensive way to keep the vehicle working properly by providing comprehensive repair and service information.
Manual Content Highlight:
Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Transaxle, Driveshaft/Axle, Steering, Brakes, Body Interior/Exterior, Body Electrical, Restraint Systems
Page Count
Estimated Page Count:
Extensive (precise number not specified, but described as 'complete' and covering 'every detail')
Manual Type
Type:
Workshop Service Repair Manual (Factory Service Repair Manual)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, assembly, troubleshooting, and component specifications.
Engine Electrical:
Includes wiring diagrams, diagnostic procedures, and component testing for the electrical system.
Fuel System:
Comprehensive information on fuel delivery, injection, and related components.
Transmission:
Covers both Manual Transaxle and Automatic Transaxle systems, including overhaul and repair procedures.
Braking System:
Detailed repair and maintenance procedures for the hydraulic and mechanical braking systems.
Steering System:
Information on power steering components, steering linkage, and adjustments.
Hydraulics:
While not explicitly listed as a separate section title, hydraulic systems are integral to tractor operation and are implicitly covered within relevant system repairs (e.g., transmission, brakes, steering, hitch).
Procedures Included
Routine Maintenance:
Covers oil changes, filter replacements, lubrication, and general inspection procedures.
Troubleshooting:
Includes symptom-based diagnostics and step-by-step troubleshooting guides for common issues.
Component Overhaul:
Provides detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components.
Wiring Diagrams:
Includes comprehensive electrical schematics for diagnosing and repairing the vehicle's electrical system.
Tightening Specifications:
Crucial torque values for various fasteners are included to ensure proper assembly and prevent damage.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to advanced component-level repair and diagnostics.
Target Audience:
Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality For Printing:
Standard printer paper (user choice)
Navigation
Table Of Contents:
Numbered for easy navigation and quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Typically featured the Case 4394 (4-cylinder) or 4594 (6-cylinder) diesel engines, derived from the earlier Perkins or Case designs.
Performance
Horsepower Range:
Approx. 100-130 PTO horsepower (depending on specific engine variant and model year).
Torque Output:
Not specifically detailed in product info, but indicative of robust, high-torque agricultural application.
Fuel System
Injection Type:
Direct Injection, typically with Bosch inline fuel injection pumps.
Cooling System
Cooling Method:
Liquid-cooled, pressurized system.
🔧 Transmission
Standard
Transmission Type:
Manual Synchromesh (standard) or optional PowerShift (e.g., Case 'Power-Shift' direct drive).
Optional
Optional Transmission:
PowerShift transmission (e.g., 12 forward/4 reverse or similar configurations).
Features
Clutch Type:
Dual-stage dry clutch (for PTO and transmission engagement).
Gear Selection:
Main gear lever and range selector for multiple speed options.
📐 Dimensions
Exterior
Overall Length:
Variable, typically around 150-170 inches (380-430 cm) without front weights/hitches.
Overall Width:
Approx. 75-90 inches (190-230 cm) depending on tire fitment.
Weights
Operating Weight:
Around 10,000 - 12,000 lbs (4,500 - 5,400 kg) base weight.
Max Allowable Weight:
Significantly higher with ballast and implements, designed for heavy draft work.
🛡️ Safety Features
Ratings
Rollover Protection Structure:
ROPS (Roll-Over Protective Structure) typically standard or optional, depending on configuration and region.
Active Features
Braking System Redundancy:
Hydraulic wet disc brakes, known for durability and effective stopping power.
Passive Features
Seat Belt:
Standard seat belt for operator safety.
Operator Station Design:
Designed for operator visibility and ergonomic control placement.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges and controls typical of agricultural equipment of the era; no advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features; focus is on mechanical robustness and operator control.
Connectivity
Connectivity Options:
None; purely mechanical and hydraulic systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours or annually, depending on operating conditions (refer to manual for exact specification).
Hydraulic Fluid Change:
Generally every 1000 hours or annually (refer to manual for specific fluid and filter change intervals).
Air Filter Service:
Service as needed based on operating environment, critical for engine longevity.
Fluid Specifications
Engine Oil Type:
API CD or CE rated diesel engine oil, SAE 15W-40 or 10W-30 depending on ambient temperature (refer to manual for exact spec).
Hydraulic Fluid Type:
Case IH TFD Fluid, Hy-Tran Plus, or equivalent UTF (Universal Tractor Transmission Fluid) meeting specification MSA 1206 or MSA 1207.
Coolant Type:
Ethylene glycol based antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Known Issues
Transmission Wear:
Potential wear in Powershift clutches or manual transmission synchros with high mileage or heavy use.
Hydraulic Pump Wear:
Wear on the main hydraulic pump can lead to loss of system pressure and reduced implement performance.
Electrical Connector Corrosion:
Older tractors can experience corrosion in electrical connectors, leading to intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
International Harvester (IH), later Case IH following the merger.
Model Evolution
Series Placement:
Part of the '94 Series' lineup, succeeding earlier models and representing an evolution in design and technology for IH.
Production
Manufacturing Locations:
Primarily manufactured in the United States (e.g., Farmall Works, Rock Island, Illinois) and Canada.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The 2594 and its siblings were highly regarded workhorses in the agricultural industry for their power, durability, and fuel efficiency within their class.
Ratings
Performance Reviews:
Consistently praised for strong pulling power and reliable operation in demanding field conditions.
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