CASE IH PUMA 165 PUMA & 165 MULTICONTROLLER PUMA 180 & PUMA 180 MULTICONTROLLER PUMA 195 & PUMA 195 MULTICONTROLLER PUMA 210 & PUMA 210 MULTICONTROLLER Tractor Service Shop Repair Manual

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Taper: Tractor

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UGS: 142511

Mots clés: Agriculture CASE Case Ih PUMA 165 PUMA 165 MULTICONTROLLER PUMA 180 PUMA 180 MULTICONTROLLER PUMA 195 PUMA 195 MULTICONTROLLER PUMA 210 PUMA 210 MULTICONTROLLER Tractor Tractors

Variantes de produits

Description

The Case IH Puma series tractors, encompassing models 165, 180, 195, and 210, along with their Multicontroller variants, represent advanced, high-horsepower agricultural machinery. These tractors are engineered for demanding agricultural applications, offering a blend of power, sophisticated technology, and operator comfort. Known for their robust construction, efficient turbocharged diesel engines, and versatile transmission options including powershift and advanced Multicontroller systems, the Puma series is designed to deliver reliable performance in diverse field operations and transport tasks. Their market position reflects a commitment to innovation, competing in the premium segment with features like advanced hydraulic systems, ergonomic cab design, and integrated electronic controls. This comprehensive Service Shop Repair Manual provides essential information for the maintenance, servicing, and repair of all Case IH Puma tractors. It covers a vast array of systems, including power production, powertrain, hydraulics, electrical systems, and environmental controls, offering detailed troubleshooting procedures, technical maintenance guidance, and step-by-step repair operations. The manual is designed to empower owners, mechanics, and technicians with the knowledge to diagnose and resolve issues independently, utilizing detailed diagrams, real photo illustrations, and comprehensive schematics. Its extensive scope ensures that users can effectively manage and maintain the complex components of their Puma tractor, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Case IH

Model:

Puma (165, 180, 195, 210)

Model Variant:

165, 165 Multicontroller, 180, 180 Multicontroller, 195, 195 Multicontroller, 210, 210 Multicontroller

Codes

Product Code:

Not specified in provided data

👋 Introduction

Market Position

Market Position:

The Case IH Puma series tractors are positioned as versatile, high-horsepower machines designed for a wide range of agricultural applications, from field operations to transport. They are known for their power, comfort, and advanced technology, competing in the premium segment of the agricultural tractor market.

Competitive Analysis

Competitive Analysis:

Competes with models from manufacturers like John Deere (e.g., 7R Series), New Holland (e.g., T7 Series), Massey Ferguson (e.g., 7S Series), and Fendt (e.g., 700 Vario Series). Key differentiators often include engine technology, transmission options (especially powershift and CVX/Vario-like), hydraulic performance, cab comfort and ergonomics, and integrated telematics/GPS systems.

Key Features

Key Features:

Advanced powershift or continuously variable transmissions (Multicontroller models likely feature powershift), powerful and efficient engines, sophisticated hydraulic systems with high flow rates, comfortable and ergonomic cab design, integrated electronic controls for various functions, robust chassis and drivetrain for demanding applications.

Manual Purpose

Manual Purpose:

To provide users with complete information needed for repairing, servicing, and maintaining the Case IH Puma tractors, enabling them to troubleshoot and maintain the machines independently.

📋 Manual Details

Coverage Areas

Manual Type:

Service Shop Repair Manual

Covered Models:

Case IH Puma 165, Case IH Puma 165 Multicontroller, Case IH Puma 180, Case IH Puma 180 Multicontroller, Case IH Puma 195, Case IH Puma 195 Multicontroller, Case IH Puma 210, Case IH Puma 210 Multicontroller

Applicable Serial Numbers:

Page Count

Page Count:

Manual Type

Manual Type:

Service Shop Repair Manual

Language

Language:

English

Format

Format:

Illustrations

Illustrations Type:

Actual real photo illustrations and diagrams

📖 Manual Coverage

Systems Covered

Systems Covered:

Distribution Systems, Primary Hydraulic Power System (Closed Center Mechanical Remote Valve, Electro-hydraulic Remote Valve), Secondary Hydraulic Power System, Hydraulic Command System, Pneumatic System, Electrical Power System, Electronic System, Fault Codes, Power Production (Engine, Fuel and Injection System, Air Intake System, Exhaust System, Engine Coolant System, Lubrication System, Starting System), Power Train (Transmission Powershift, Additional Reducers - Creeper, Additional Reducers - Overdrive, Rear PTO Mechanical, Rear PTO Hydraulic), Travelling (Front Axle, Rear Axle, Steering Hydraulic, Service Brake Mechanical, Service Brake Hydraulic, Service Brake Pneumatic, Parking Brake Mechanical, Brake Connection Hydraulic, Suspension Hydraulic, Wheels and Tracks - Wheels), Body and Structure (Frame - Primary Frame, User Platform), Environment Control (Heating, Ventilation, Air-conditioning), Working Arm, Hitch (Front Hitch, Rear Hitch, Electronic Draft Control), Electrical and Hydraulic Schematics.

Fault Codes:

Dedicated section for fault codes, providing diagnostic information and troubleshooting steps for electronically managed systems.

Procedures Included

Procedures Included:

Repair, Servicing, Technical Maintenance, Troubleshooting Procedures, Step-by-step operations for all covered systems.

Repair Procedures:

Complete step-by-step operations on repair for all covered systems.

Maintenance Procedures:

Detailed technical maintenance procedures, including adjustments and calibrations.

Troubleshooting Procedures:

Systematic troubleshooting guides to identify and resolve issues, often linked to fault codes.

Technical Depth

Technical Depth:

Comprehensive. Covers diagnostics, repair, maintenance, and troubleshooting for all major tractor systems, including detailed diagrams and real photo illustrations. Designed for both identification of problems and their resolution without requiring external service.

Schematics

Schematics Covered:

Detailed Electrical and Hydraulic schematics are explicitly listed, crucial for diagnosing complex system issues.

📊 Manual Specifications

File Format

File Format:

Digital Features:

Searchable text, ability to print specific pages or the entire manual.

Print Quality

Print Quality:

High (implied by presence of diagrams and photo illustrations, searchable text for efficient printing)

Binding Type

Binding Type:

Digital (PDF, downloadable)

Paper Type

Paper Type:

Not applicable (digital format)

File Size

File Size:

132 MB

Searchability

Searchability:

PDF format allows for full-text searching within Acrobat, enabling users to quickly locate specific topics, procedures, or part numbers.

⚙️ Engine Specifications

Primary Engine

Engine Make:

Case IH (likely FPT Industrial engine)

Engine Type:

Turbocharged Diesel

Performance

Engine Horsepower Range:

Approx. 160-210 PTO horsepower (rated power, with boost capability likely for some models)

Fuel System

Fuel System Type:

Common Rail Fuel Injection System (highly probable for these engine displacements and emission standards)

Engine Cooling

Cooling System Type:

Liquid-cooled, pressurized system with fan

Coolant Type:

Typically a 50/50 mix of ethylene glycol coolant and deionized water, with specific Case IH approved coolant types detailed in the manual.

Lubrication System

Lubrication System Type:

Pressurized forced lubrication system

Emissions

Emissions Compliance:

Models within the Puma series typically comply with Tier 3, Tier 4a, or Tier 4 Final emissions regulations depending on the model year and region. The manual would cover system diagnostics and maintenance related to emissions control.

Power Production

Power Production Systems:

Covers engine, fuel and injection system, air intake, exhaust, coolant, lubrication, and starting systems.

Fuel And Injection System

Injection System Details:

In-depth coverage of the fuel system, including high-pressure common rail components, injectors, pumps, filters, and associated electronic controls.

🔧 Transmission

Standard

Transmission Type Standard:

Powershift Transmission (likely 19x6 or similar)

Optional

Transmission Type Multicontroller:

Multicontroller Powershift Transmission (often offers more speed steps and enhanced electronic control)

Features

Transmission Features:

Includes Powershift, Creeper, and Overdrive options as detailed in the manual's table of contents. Multicontroller versions likely offer advanced shuttle and speed management.

Transmission Control:

Multicontroller models feature a dedicated lever or joystick for gear selection, shuttle direction, and potentially clutch engagement, enhancing operator efficiency.

Gear Ratios

Gear Ratios:

Specific gear ratios for each forward and reverse gear in the powershift transmission are detailed within the manual, essential for precise troubleshooting and repair of the drivetrain.

📐 Dimensions

Exterior

Dimensions Measurement Unit:

Meters (typical for agricultural machinery specifications, though not explicitly stated in product info)

Weights

Operating Weight Range:

Estimated 7,000 - 9,000 kg (Unladen, subject to configuration)

Gross Vehicle Weight Rating:

Estimated 10,000 - 12,000 kg (subject to configuration and axle ratings)

Wheels

Wheel Configuration:

Standard 2WD or 4WD configurations possible, manual covers wheel and track systems.

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet agricultural machinery safety directives and standards (e.g., ISO, ANSI) for operator protection and safe operation.

Active Features

Active Safety Features:

Service brakes (mechanical, hydraulic, pneumatic), parking brake, robust steering system, stable chassis design.

Passive Features

Passive Safety Features:

ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) are standard in the cab, seat belts, operator presence sensors.

💡 Technology Features

Infotainment

Infotainment System:

While not an 'infotainment' system in the automotive sense, the cab would feature advanced controls for tractor functions, potentially including a display for telematics (e.g., AFS Connect), GPS guidance, and implement control (ISOBus compatible).

Driver Assistance

Driver Assistance Features:

Features like automatic powershift control, cruise control, programmable hydraulic functions, and potentially integrated GPS steering assistance (AFS) are key technological aspects of these tractors.

Connectivity

Connectivity:

Modern Case IH tractors often feature telematics systems (e.g., AFS Connect) for remote monitoring, data logging, diagnostics, and integration with farm management software.

🔧 Maintenance

Service Intervals

Service Intervals:

The manual details specific service intervals for engine oil, transmission fluid, hydraulic fluid, filters, and greasing points. These will vary based on operating hours and conditions, typically ranging from 250 hours for engine oil changes to 1000-2000 hours for transmission/hydraulic fluid changes. Refer to manual for exact schedules.

Fluid Specifications

Fluid Specifications:

The manual will specify required fluids for the engine oil (e.g., SAE 15W-40 API CJ-4 or newer), transmission/hydraulic fluid (e.g., Case IH Hy-Tran Ultra or equivalent UTF/UTTO), and axle lubricants. Specific ISO viscosity grades will be provided. Filter part numbers for oil, fuel, air, and hydraulic systems will also be listed.

Known Issues

Common Issues:

Potential common issues in high-horsepower tractors of this era could include electronic control unit (ECU) glitches, issues with powershift clutch packs under heavy use, hydraulic system leaks, and DEF (Diesel Exhaust Fluid) system problems if applicable to specific emissions standards covered by these models. The manual's troubleshooting section would be key for diagnosing these.

Diagnostic Troubleshooting

Diagnostic Troubleshooting:

The manual provides detailed troubleshooting procedures for fault codes and symptom-based diagnostics, covering all major systems. This allows for systematic identification and resolution of mechanical and electrical issues.

Filter Part Numbers

Filter Part Numbers:

The manual will contain a comprehensive list of all filter part numbers for engine oil, fuel, air intake, and hydraulic systems, critical for ordering the correct replacement parts.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Case IH has a long and storied history in agricultural machinery, tracing its roots back to J.I. Case Company, founded in 1842. The brand is known for innovation in tractors, combines, and other farm equipment.

Model Evolution

Model Evolution:

The Puma series represents Case IH's modern approach to medium to high-horsepower tractors, evolving from earlier Magnum and MX series, incorporating advanced transmissions, electronic controls, and improved operator environments.

Production

Production Location:

Case IH tractors, including the Puma series, are primarily manufactured at their facilities in North America (e.g., Racine, Wisconsin) and Europe (e.g., St. Valentin, Austria).

📄 Body And Structure

Frame

Frame Type:

Primary frame construction, designed for high load bearing and durability.

User Platform

User Platform Description:

Refers to the operator's cab and workstation, highlighting ergonomic design and control layout for comfort and efficiency.

📄 Environment Control

Heating Ventilation Air Conditioning

HVAC System:

Details on the operation, maintenance, and troubleshooting of the cab's heating, ventilation, and air conditioning (HVAC) system.

📄 Hitch

Rear Hitch

Rear Hitch Type:

Category 3 or 4, three-point hitch with hydraulic draft control capabilities, as detailed in the manual.

Front Hitch

Front Hitch Type:

Optional front hitch system with associated hydraulic and control functions.

Electronic Draft Control

Electronic Draft Control System:

Covers the electronic draft control (EDC) system for precise management of mounted implements via the rear hitch.

📄 Power Train

Rear Pto

Rear Pto Types:

Covers both Mechanical and Hydraulic rear PTO (Power Take-Off) systems, including engagement, speeds, and maintenance.

📄 Travelling

Steering

Steering System Type:

Hydraulic steering system, detailing components, operation, and troubleshooting.

Brakes

Brake Systems Covered:

Mechanical, Hydraulic, and Pneumatic service brakes, as well as mechanical parking brake, and hydraulic brake connection for trailers.

Suspension

Suspension System:

Hydraulic suspension systems, if applicable to specific configurations of the Puma series, are covered.

📄 Hydraulic System

Primary Hydraulic Power System

Primary Hydraulic Systems Covered:

Includes closed-center mechanical remote valves and electro-hydraulic remote valves, detailing their operation, maintenance, and repair.