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    Case Puma 115 125 140 155 Workshop Service Repair Manual

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    The Puma series represents a versatile and powerful line of agricultural tractors, designed to meet the demanding needs of modern farming operations. Encompassing models such as the 115, 125, 140,...
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    Taper: Tractor
    Distributeur:
    UGS: 144244
    The Puma series represents a versatile and powerful line of agricultural tractors, designed to meet the demanding needs of modern farming operations. Encompassing models such as the 115, 125, 140, and 155, along with their Multicontroller variants, these tractors are engineered for efficiency, reliability, and operator comfort. They feature advanced Common Rail Diesel engines from FPT, offering robust power outputs and fuel efficiency, complemented by advanced transmission options including Semi-Powershift and Full Powershift systems. The Puma series is distinguished by its user-friendly Multicontroller armrest, comprehensive hydraulic capabilities, and comfortable, ergonomic cab design, making it a strong contender in the mid-to-high horsepower agricultural tractor segment. This comprehensive Workshop Service Repair Manual provides detailed technical information and procedural guidance for the Puma series tractors. It covers a vast array of systems and components, including the engine, transmission (Powershift and Semi-Powershift), axles, brakes, steering, hydraulic systems, pneumatic system, electrical power system, and cab environment control. The manual includes essential maintenance schedules, troubleshooting guides, diagnostic procedures, repair and overhaul instructions, and detailed system schematics for electrical and hydraulic functions. With its in-depth coverage of fault code interpretation and component testing, this manual serves as an indispensable resource for owners, technicians, and mechanics aiming to maintain, diagnose, and repair the Puma series effectively.
    🏷️ Basic Information
    Identification
    Make:
    Case IH
    Model:
    Puma series
    Model Variants:
    Puma 115, Puma 115 Multicontroller, Puma 125, Puma 125 Multicontroller, Puma 140, Puma 140 Multicontroller, Puma 155, Puma 155 Multicontroller
    👋 Introduction
    Market Position
    Market Position:
    Mid-to-high horsepower agricultural tractor segment, known for versatility, comfort, and advanced technology.
    Competitive Analysis
    Competitive Analysis:
    Competes with similar models from John Deere (e.g., 6R Series), New Holland (e.g., T7 Series), Massey Ferguson (e.g., 7S Series), and Claas (e.g., ARION Series). The Puma series is recognized for its robust build, user-friendly Multicontroller armrest, and advanced hydraulic and powertrain options.
    Key Features
    Key Features:
    Advanced Multicontroller armrest for integrated control of tractor functions, efficient powertrain options (Powershift and Semi-Powershift), powerful and fuel-efficient engines, advanced hydraulic systems with high flow rates, comfortable and ergonomic cab design, robust front and rear hitch systems.
    📋 Manual Details
    Coverage
    Coverage Areas:
    Engine, PTO, Transmission (Powershift and Semi-Powershift), Axles, Brakes (Mechanical, Hydraulic, Pneumatic, Electronic Parking), Steering (Hydraulic, AutoPilot), Hydraulic Systems (Primary and Secondary, Electro-hydraulic remote valves, draft control), Pneumatic System, Electrical Power System, Electronic System, Frame, Cab, Environment Control (HVAC), Hitch (Front, Rear), Wheels, Shields, Creeper and Overdrive reducers.
    Physical
    Page Count:
    3760
    Type
    Manual Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems
    Systems Covered:
    Engine, Fuel and Injection, Air Intake, Exhaust, Cooling, Lubrication, Starting, Transmission, Drivetrain, PTO, Axles, Brakes, Steering, Hydraulic Power (Primary and Secondary), Pneumatic System, Electrical Power, Electronics, Chassis, Cab, HVAC, Hitches, Wheels.
    Procedures
    Procedures Included:
    Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul, Assembly, Disassembly, Calibration, Adjustment, Component Testing, Electrical Schematics, Hydraulic Schematics, Fault Code Interpretation.
    Depth
    Technical Depth:
    Comprehensive (including detailed diagnostics, component rebuilds, system overhauls, and electronic system troubleshooting).
    Fault Codes
    Fault Codes Covered:
    Extensive list of diagnostic trouble codes (DTCs) for engine, transmission, hydraulic, and electronic control units, with detailed explanations and troubleshooting procedures.
    Electrical
    Electrical System Coverage:
    Complete electrical system schematics, wiring diagrams, component testing, diagnostic procedures for lighting, starting, charging, and control modules.
    Hydraulic
    Hydraulic System Coverage:
    Detailed coverage of primary and secondary hydraulic systems, including pump operation, valve controls (mechanical and electro-hydraulic), cylinder operation, flow and pressure testing, and troubleshooting of leaks or performance issues.
    Engine
    Engine Coverage:
    Full engine diagnostics, overhaul procedures, component specifications, fuel system calibration, cooling system maintenance, lubrication system analysis, and starting system troubleshooting.
    Transmission
    Transmission Coverage:
    In-depth coverage of Powershift and Semi-Powershift transmissions, including clutch pack testing and replacement, gearset inspection, hydraulic control unit diagnostics, and torque converter (if applicable) service.
    Steering
    Steering Coverage:
    Hydraulic steering system diagnostics, pump and cylinder repair, steering valve troubleshooting, and AutoPilot system calibration and repair.
    Brakes
    Brake Coverage:
    Service brake (mechanical and hydraulic), parking brake (mechanical and electronic), and trailer brake connection system diagnostics and repair procedures.
    Hitch
    Hitch Coverage:
    Front and rear hitch system maintenance, hydraulic cylinder repair, draft control system calibration, and troubleshooting of lifting and lowering functions.
    Hvac
    HVAC Coverage:
    Heating, ventilation, and air-conditioning system maintenance, refrigerant handling, component testing, and troubleshooting of cooling and heating performance.
    Frame Cab
    Frame Cab Coverage:
    Frame integrity checks, cab mounting and insulation, user platform component repair, and door/window mechanisms.
    📊 Manual Specifications
    File Properties
    File Format:
    PDF
    Searchability:
    Searchable Text
    Printability
    Print Quality:
    Printable (High Resolution)
    Digital Features
    Copyable:
    Copyable Text
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Common Rail Diesel
    Engine Manufacturer:
    FPT (Fiat Powertrain Technologies) / CNH Industrial
    Performance
    Puma 115:
    Rated Power: Approx. 115 hp (85 kW); Max Power: Approx. 123 hp (91 kW) (with Power Boost)
    Puma 125:
    Rated Power: Approx. 125 hp (92 kW); Max Power: Approx. 133 hp (98 kW) (with Power Boost)
    Puma 140:
    Rated Power: Approx. 140 hp (103 kW); Max Power: Approx. 148 hp (110 kW) (with Power Boost)
    Puma 155:
    Rated Power: Approx. 155 hp (114 kW); Max Power: Approx. 163 hp (120 kW) (with Power Boost)
    Fuel System
    Fuel System:
    High-pressure Common Rail (HPCR) with electronic injection control.
    Air Intake
    Air Intake System:
    Turbocharged with Intercooler (variable geometry turbocharger on some models).
    Emissions
    Emissions Standard:
    Typically compliant with Tier 3 / Stage III A or Tier 4 / Stage IV / Stage V emissions regulations, depending on model year and market. Features exhaust gas recirculation (EGR) and selective catalytic reduction (SCR) or diesel oxidation catalyst (DOC) with diesel particulate filter (DPF) as required.
    🔧 Transmission
    Standard
    Transmission Options:
    Semi-Powershift (e.g., 18x6 or 19x6) and Full Powershift (e.g., 18x6 or 19x6) transmissions.
    Optional
    Optional Features:
    Creeper gear, Overdrive gear, Auto PTO engagement.
    Features
    Powershift Control:
    Automatic gear shifting based on load and speed, manual selection via Multicontroller or gear levers.
    Pto
    Rear Pto:
    Standard 540/1000 rpm, optional 540/540E/1000/1000E rpm. Electro-hydraulic clutch engagement.
    📐 Dimensions
    Exterior
    Wheelbase:
    Varies by model, typically around 2500-2700 mm.
    Weights
    Unladen Weight:
    Approx. 5500-6500 kg (depending on configuration).
    Max Gross Weight:
    Typically around 9000-10000 kg.
    Front Axle Load Capacity:
    Designed to handle significant front-mounted implement loads.
    Wheels
    Tire Sizes:
    Front: 14.9R24, 16.9R24; Rear: 18.4R34, 20.8R38 (examples, various options available).
    Dimensions
    Cab Height:
    Designed for comfortable operator access and visibility.
    🛡️ Safety Features
    Passive Features
    Cab Protection:
    ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab.
    Visibility:
    Large panoramic windshield, wide-view mirrors, optional work lights for enhanced visibility.
    Active Features
    Braking System:
    Hydraulically actuated wet disc service brakes (rear axle), pneumatic brakes (optional/trailer brakes), mechanical parking brake.
    Steering System:
    Hydrostatic power steering with optional AutoPilot for precision steering.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Cab is equipped with climate control (HVAC), radio/CD player, and often options for GPS receivers and telematics integration.
    Driver Assistance
    Driver Assistance:
    AutoPilot steering system, electronic draft control for hitch, programmable engine speed memory, cruise control.
    Connectivity
    Connectivity:
    Optional Case IH AFS Connect telematics for remote monitoring, diagnostics, and data management.
    Operator Interface
    Operator Interface:
    Multicontroller armrest provides ergonomic control of transmission, hydraulics, PTO, and hitch functions.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Typically every 250 or 500 operating hours, depending on oil type and operating conditions. Refer to manual for specific interval.
    Transmission Oil Change:
    Typically every 1000 or 1200 operating hours. Refer to manual for specific interval and fluid type.
    Hydraulic Oil Change:
    Typically every 1200 or 2000 operating hours. Refer to manual for specific interval and fluid type.
    Fluid Specifications
    Engine Oil Specification:
    API CJ-4/CK-4 or ACEA E9, SAE 15W-40 or 10W-40 depending on climate. Refer to manual for precise specification.
    Transmission Hydraulic Fluid:
    CNH Mat3540 (or equivalent UTTO/STOU fluid meeting specific viscosity and performance requirements). Refer to manual for precise specification.
    Coolant Type:
    Ethylene glycol based coolant with extended life additives. Typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
    Known Issues
    Common Issues:
    Potential issues can include sensor malfunctions (engine, transmission, hydraulics), issues with DPF/SCR systems on later emission models if not maintained properly, minor electrical gremlins, and wear on high-cycle components like hitch cylinders or PTO clutches. The manual provides detailed troubleshooting for these.
    Filters
    Fuel Filter Part Number:
    Refer to manual for specific part numbers as they can vary by engine configuration and service interval.
    Hydraulic Filter Part Number:
    Refer to manual for specific part numbers.
    Greasing Points
    Greasing Schedule:
    Daily, weekly, and monthly greasing points for pivot points, drive shafts, and chassis components. Detailed diagrams in manual.
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Case IH has a long history in agricultural machinery, dating back to J.I. Case founded in 1842. Known for robust and reliable farm equipment.
    Model Evolution
    Model Evolution:
    The Puma series evolved from earlier Case IH Magnum and MX series tractors, incorporating modern technology, improved operator comfort, and enhanced powertrain efficiency. The introduction of the Multicontroller armrest was a significant upgrade in operator interface.
    Production
    Production Locations:
    Manufactured at CNH Industrial plants, primarily in Racine, Wisconsin, USA, and possibly other global facilities depending on market demand.
    🏆 Awards & Recognition
    Recognitions
    Recognitions:
    While specific awards for the Puma series are not always publicized, Case IH tractors are consistently recognized for their reliability, power, and innovation in agricultural trade publications and user surveys.
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