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Chery QQ6 S21 2012 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chery Model: QQ6 S21 Year: 2012 Codes Chassis Code: S21 👋 Introduction Market Position Market Positioning: The Chery QQ6 S21 was positioned as an entry-level,...
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UGS: 452041
Mots clés: 2012 Car Cars Chery QQ6 QQ6 S21
Chery QQ6 S21 2012 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chery
Model:
QQ6 S21
Year:
2012
Codes
Chassis Code:
S21
👋 Introduction
Market Position
Market Positioning:
The Chery QQ6 S21 was positioned as an entry-level, affordable compact car, primarily targeted at emerging markets where cost-effectiveness and basic functionality were prioritized. It competed with other subcompact city cars from various manufacturers.
Competitive Analysis
Competitors:
Competed with models like the BYD F0, Geely LC (Panda), and other small city cars from domestic Chinese brands, as well as potentially entry-level offerings from international manufacturers in specific markets.
Key Features
Key Features Of Manual:
Comprehensive coverage for all variants, professional technician-level detail, hundreds of pages with diagrams and photos, troubleshooting and electrical diagnostics, downloadable PDF format for immediate access and printing.
Manual Value Proposition
Savings Potential:
Enables owners to perform maintenance and repairs themselves, potentially saving hundreds or thousands of dollars in labor costs at dealerships or independent workshops.
Manual Purpose
Primary Use:
To provide comprehensive, factory-level diagnostic, repair, and maintenance information for the Chery QQ6 S21 2012, empowering owners and technicians.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissions Types
Page Count
Page Count:
Hundreds of pages (estimated based on description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Engine Control System:
Covers engine management unit (ECU) operation, sensor inputs (e.g., TPS, MAP, MAF, O2), actuator outputs (e.g., injectors, ignition coils), and diagnostic trouble codes (DTCs). Includes fuel injection and ignition timing strategies.
Cooling System:
Details radiator, water pump, thermostat, coolant hoses, expansion tank, cooling fan operation, and heater core. Includes troubleshooting for overheating and leaks, as well as coolant specifications.
Steering System:
Covers steering column, steering rack/box, tie rods, power steering pump (if applicable), and fluid specifications. Includes alignment procedures and troubleshooting for play or stiffness.
Brake System:
Includes hydraulic system components (master cylinder, brake lines, calipers, wheel cylinders), brake pads, rotors, drums, parking brake mechanism, and ABS system diagnostics. Fluid types and bleeding procedures are detailed.
Electrical System:
Comprehensive coverage of the vehicle's electrical architecture, including battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, and wiring harnesses. Includes diagnostic strategies for electrical faults.
Suspension System:
Details front and rear suspension components (struts, shocks, control arms, springs, bushings), wheel bearings, and steering knuckles. Includes procedures for replacement, alignment, and troubleshooting common suspension noises.
Fuel System:
Covers fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, and evaporative emission control system (EVAP). Includes pressure testing and diagnosis of fuel delivery issues.
Chassis Body:
Includes body panel removal/installation, door mechanisms, latches, hinges, glass replacement, and chassis structural components. Covers corrosion prevention and basic body repair techniques.
Restraint System:
Details the Supplemental Restraint System (SRS), including airbags, seatbelt pre-tensioners, and the occupant classification system. Covers diagnostic procedures and safety precautions for working with airbag systems.
Procedures Included
Procedures:
Diagnostic, repair, maintenance, disassembly, assembly, cleaning, reinstallation, troubleshooting, electrical service procedures
Engine Repair:
Includes complete engine disassembly and reassembly, piston and ring inspection/replacement, cylinder head service (valve grinding, gasket replacement), crankshaft and connecting rod checks, timing belt/chain replacement, and engine mounting system repair.
Transmission Repair:
Detailed procedures for manual transmission overhaul, including gear selection, clutch assembly replacement, synchro ring inspection, bearing replacement, and gearshaft adjustments. For automatic transmissions, it would cover fluid changes, filter replacement, and potentially torque converter service.
Electrical Diagnostics:
Covers using diagnostic tools, interpreting wiring diagrams, tracing electrical faults, testing sensors and actuators, and troubleshooting issues with lighting, starting, charging, and various control modules. Specific procedures for common electrical faults are provided.
Air Conditioning Service:
Includes system charging, refrigerant identification, leak detection, compressor operation, condenser and evaporator service, and heater core replacement. Details on proper handling of refrigerants are essential.
Troubleshooting:
Systematic approach to diagnosing problems based on symptoms, including diagnostic flowcharts, common failure modes, and suggested repair steps for various systems. This is crucial for efficient repair.
Technical Depth
Depth:
Professional technician level, detailed substeps, critical information notes/cautions/warnings, step-by-step instructions
Diagrams Illustrations:
Includes detailed diagrams, drawings, and photos to guide repair procedures, with enlarged insets for detailed part examination.
Instructional Format:
Numbered instructions, step-by-step procedures, and bold figure numbers for easy cross-referencing with illustrations.
Diagnostic Information:
Combines troubleshooting guides with electrical service procedures and detailed wiring diagrams for efficient problem diagnosis.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Full Printable
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Zoom Functionality
Zoom Capability:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely equipped with small displacement gasoline engines, commonly 1.0L or 1.1L, designed for fuel efficiency and city driving. (Specific engine codes/details not provided in product info, would be in the manual itself).
Performance
Typical Performance Characteristics:
Low to moderate horsepower (e.g., 60-70 HP) and torque figures, prioritizing economy over outright performance. Focus on maneuverability in urban environments.
Fuel System
Fuel Delivery:
Likely utilized Multi-Point Fuel Injection (MPFI) for efficient fuel delivery and emissions control. (Manual would detail specific injectors, fuel pump, and ECU calibration).
Engine Codes
Likely Engine Codes:
Common Chery engines of this era include the SQR series (e.g., SQR372). (Manual would list specific engine codes covered).
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission as standard, common in this vehicle segment for cost and efficiency. (Manual would provide detailed repair procedures for this unit).
Optional
Optional Transmission:
An automated manual transmission (AMT) or a basic 4-speed automatic may have been offered as an option in some markets. (Manual would cover the specifics if equipped).
Features
Transmission Features:
Focus on simplicity and cost-effectiveness. Manual would cover clutch operation, gear shifting mechanisms, and internal component repair. Fluid types and change intervals would be specified.
📐 Dimensions
Exterior
Body Style:
Hatchback (typically 5-door)
Typical Length:
Approximately 3.5-3.6 meters (138-142 inches)
Typical Width:
Approximately 1.5-1.6 meters (59-63 inches)
Typical Height:
Approximately 1.5 meters (59 inches)
Weights
Curb Weight:
Likely in the range of 850-950 kg (1874-2094 lbs), varying with specification.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely received low ratings in independent crash tests due to its compact size and cost-focused design. (Specific ratings would need verification from independent sources, but typical for segment).
Active Features
Active Safety Features:
Basic ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) might have been available on higher trims. Traction control was less common. (Manual details operation and troubleshooting).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger. Some models might have included side airbags. Crumple zones and a reinforced safety cell structure are standard. (Manual covers SRS system diagnostics and component replacement).
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment system, likely featuring an AM/FM radio and CD player, with auxiliary input. (Manual details electrical connections and troubleshooting for the audio system).
Driver Assistance
Driver Assistance Features:
Minimal advanced driver assistance systems. Parking sensors might be an option on higher trims. (Manual covers sensor diagnostics).
Connectivity
Connectivity Options:
Basic connectivity, possibly through an AUX input for audio playback. Bluetooth integration was uncommon for this segment in 2012. (Manual details relevant wiring and connectors).
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on driving conditions. (Manual provides exact intervals and oil grades).
Fluid Specifications
Engine Oil Type:
Likely API SG/SH/SJ or higher, viscosity grade of 5W-30 or 10W-40, depending on ambient temperature. (Manual specifies exact part numbers and quantities).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. (Manual specifies the correct type and mixture ratio).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. (Manual specifies exact type and replacement intervals).
Transmission Fluid Type:
Manual transmission likely requires gear oil (e.g., GL-4 75W-90). Automatic transmission (if equipped) would require specific ATF fluid. (Manual specifies exact type and capacity).
Power Steering Fluid:
If power steering is equipped, a specific hydraulic fluid or ATF would be required. (Manual provides the exact specification).
Windshield Wiper Fluid:
Standard windshield washer fluid, often mixed with water for optimal cleaning. (Manual may specify concentration for winter use).
Known Issues
Common Wear Items:
As a budget-oriented vehicle, common issues might include premature wear of suspension components, electrical gremlins, potential cooling system leaks, and clutch wear (for manual transmissions). (Manual provides diagnostics for these).
📚 Vehicle History
Brand Heritage
Cherystart:
Chery Automobile Co., Ltd. is one of China's largest automotive manufacturers, established in 1997. It initially focused on producing vehicles under license before developing its own designs.
Model Evolution
Qq6 Evolution:
The QQ line is one of Chery's foundational models, with the QQ6 being an iteration that aimed for slightly more refined styling and features compared to the original QQ. It evolved through various design refreshes and powertrain updates over its production life.
Qq Family Context:
The Chery QQ series is a line of very small city cars that became highly popular in China. The QQ6 represents a distinct body style and design within this family, often characterized by its rounded, somewhat whimsical styling.
Production
Production Location:
Primarily manufactured in China by Chery Automobile Co., Ltd. and potentially licensed or assembled in other countries.
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