2004 Chevrolet Aveo Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Year: 2004 Generation Model Generation: First Generation (T200) Codes Platform Code: T200 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics,...

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Taper: Car

Distributeur:

UGS: 506969

Mots clés: 2004 Aveo Car Cars Chevrolet Featured

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Year:

Generation

Model Generation:

First Generation (T200)

Codes

Platform Code:

👋 Introduction

Market Position

Target Audience:

Vehicle owners, DIY mechanics, professional technicians

Competitive Analysis

Differentiation:

Vehicle-specific, technician-level accuracy; not generic information

Key Features

Content Format:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications

Digital Benefit:

Easy-to-use PDF, print only what you need, no greasy pages, searchability

Information Access:

Provides everything needed to maintain, service, diagnose, and repair

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and all repairs A-Z

Page Count

Page Count:

Unknown (PDF format, variable based on print needs)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Control System:

Mechanical Components:

Fuel System Service:

Yes (includes specifications)

Emission Control Systems:

Cooling System:

Lubrication System:

Ignition System:

Starting And Charging System:

Automatic Transmission And Clutch:

Manual Transmission:

Transfer Case And Propeller Shaft:

Drive Shaft:

Differential And Axle:

Suspension System:

Tire And Wheel Assembly:

Brake Control Systems:

Brake System:

Parking Brake System:

Steering Column:

Power Steering System:

Air Conditioning System:

Supplemental Restraint System Srs:

Seat Belt Systems:

Engine Immobilizer System:

Cruise Control System:

Wiper And Washer System:

Door Lock System:

Meter And Audio Visual Systems:

Horn System:

Windshield Glass And Mirrors:

Instrument Panel:

Seat Systems:

Engine Hood And Doors:

Exterior And Interior Trim:

Electrical Systems:

Multiplex Communication Bus Can:

Procedures Included

Repair Procedures:

Complete step-by-step instructions for all repairs

Diagnostic Procedures:

Yes, vehicle-specific diagnostic procedures

Technical Depth

Depth:

Factory high-detail, technician-level repair and maintenance

📊 Manual Specifications

File Format

File Type:

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS

Print Quality

Printability:

All pages printable

Image Scaling:

Ability to blow up images for enlarged printing

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Requirement:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

GM Family II (SOHC/DOHC)

Engine Displacement:

1.5L (Z15) or 1.6L (Z16) Inline-4

Performance

Horsepower Range:

Approximately 90-105 hp depending on engine and market

Torque Range:

Approximately 94-107 lb-ft depending on engine and market

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

4-Speed Automatic

Features

Transmission Fluid Specification:

Refer to manual for specific DEXRON or equivalent fluid type (e.g., DEXRON-III/VI for automatic)

📐 Dimensions

Exterior

Body Styles:

3-door Hatchback, 5-door Hatchback, 4-door Sedan

Wheelbase:

Approximately 97.2 inches (2469 mm)

Length:

Varies by body style (approx. 147.3-161.1 inches / 3742-4092 mm)

Width:

Approximately 64.4 inches (1636 mm)

Height:

Approximately 58.3 inches (1481 mm)

Weights

Curb Weight:

Varies by model and trim (approx. 2200-2400 lbs / 1000-1090 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

Refer to specific NHTSA reports for 2004 models, generally mixed ratings for this generation

IIHS Crash Test Rating:

Refer to specific IIHS reports for 2004 models

Active Features

Anti Lock Braking System ABS:

Available on some trims

Passive Features

Airbags:

Front airbags standard, side airbags optional on some models

Seat Belts:

3-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, some models may have auxiliary input or premium speaker options

Driver Assistance

Cruise Control:

Available on higher trim levels

Connectivity

Auxiliary Input:

Limited availability on factory systems; aftermarket solutions common

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, refer to manual for exact specifications

Engine Coolant Flush:

Refer to manual, typically around 30,000-50,000 miles (48,000-80,000 km)

Spark Plug Replacement:

Refer to manual, often around 60,000 miles (96,000 km) for iridium plugs

Fluid Specifications

Engine Oil Type:

Refer to manual, typically SAE 5W-30 or 5W-40 synthetic or synthetic blend meeting GM specifications (e.g., GM dexos1 GEN2 or equivalent)

Engine Oil Capacity:

Refer to manual, approximately 3.5-4.0 quarts (3.3-3.8 liters) with filter

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Complaints:

Potential for issues with ignition coils, catalytic converter, HVAC blower motor, and power window regulators. Transmission solenoids can also be a point of failure in automatics.

Typical Wear Items:

Brake pads and rotors, suspension components (ball joints, tie rod ends), exhaust system components, accessory drive belts.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors (GM)

Model Evolution

Platform Origin:

Based on the Daewoo Kalos platform

Production

Manufacturing Location:

South Korea (Daewoo/GM Daewoo)

🏆 Awards & Recognition

Recognitions

Industry Acknowledgement:

The Aveo was generally positioned as an entry-level, budget-friendly subcompact vehicle, often competing in segments where economy and practicality were prioritized over awards.