Segment:
Subcompact economy car
Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit
Value Proposition:
Affordable transportation, fuel efficiency, surprisingly spacious interior for its class
Convenience:
Instant online access, cross-device compatibility (PC, laptop, smartphone, tablet), 1-year access with upgrade options
Cost Savings:
Empowers DIY repairs, reducing labor costs at professional service centers
Licensing:
Officially licensed, derived from OE (Original Equipment) materials by RepairSurge
Engine Systems:
Engine mechanical, engine control systems (ECM), fuel injection, ignition system, cooling system, lubrication system, exhaust system, emissions control
Transmission Systems:
Manual transmission, automatic transmission, clutch system, driveline components, axles, CV joints
Brake Systems:
Front and rear brakes (disc/drum), ABS, parking brake, hydraulic system
Steering Suspension Systems:
Power steering, steering column, suspension components (struts, shocks, control arms, bushings), wheel alignment
Electrical Systems:
Battery, charging system, starting system, lighting, instrument cluster, body control modules (BCM), wiring diagrams, power distribution, fuses, relays
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, climate control
Body And Trim:
Body panels, doors, windows, interior trim, exterior trim, bumpers, glass replacement
Safety Systems:
Airbags, seat belts, SRS (Supplemental Restraint System) diagnosis and repair
Maintenance:
Routine maintenance (oil changes, filter replacements, spark plugs, belts), fluid checks and changes, tire rotation, brake inspections
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, fault diagnosis for all major systems
Repair Overhaul:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for engine, transmission, brakes, suspension, steering, etc.
Diagnostics:
On-board diagnostics (OBD-II) procedures, scan tool usage, sensor testing, actuator testing
Depth:
Factory-level diagnostic and repair procedures, detailed specifications, torque values, special tool requirements
Transmission Type:
5-speed Manual
Transmission Type:
4-speed Automatic
Automatic Transmission Features:
Electronically controlled, torque converter lock-up
Manual Transmission Fluid:
GM Manual Transmission Fluid P/N 88862472 (or equivalent Dexron III/VI ATF for some applications)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid P/N 88862472
NHTSA Front Impact:
5-Star Driver, 4-Star Passenger (for 2007-2009 models, representative)
ABS:
Available Anti-lock Braking System (ABS)
Airbags:
Driver and front passenger airbags, available side-impact airbags
Srs:
Seat-mounted side-impact airbags, potentially optional
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Iridium spark plugs: 100,000 miles (160,000 km)
Timing Belt Replacement:
Not applicable (uses a timing chain)
Coolant Type:
GM Super Coolant (blue) P/N 12346290 or equivalent Dex-Cool (Orange/Red) or equivalent OAT coolant
Brake Fluid Type:
DOT 3 or DOT 4 Motor Vehicle Brake Fluid
Power Steering Fluid:
GM Power Steering Fluid P/N 89021183 or equivalent (typically Dexron III/VI ATF)
Common Problems:
Occasional minor electrical gremlins, potential for premature wear on certain suspension components (bushings, ball joints), occasional transmission shifting issues in automatics
Diagnostic Challenges:
Intermittent faults can be challenging to diagnose without proper diagnostic tools and knowledge base provided by this manual
Manufacturer:
Chevrolet (General Motors)
Generation:
Second Generation (T250 platform, globally)
Production Years North America:
2004-2008 (as Aveo), 2009-2011 (rebadged as Aveo5 hatchback, and some sedan models briefly)
Manufacturing Locations:
South Korea (GM Daewoo/GM Korea)