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2004 Chevrolet Aveo Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Year: 2004 Generation Generation Code: T200 Codes Chassis Code: T200 Platform: GM Gamma Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts,...
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Taper: Car
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UGS: 46716
Mots clés: 2004 Aveo Car Cars Chevrolet
2004 Chevrolet Aveo Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Aveo
Year:
2004
Generation
Generation Code:
T200
Codes
Chassis Code:
T200
Platform:
GM Gamma Platform
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Chevrolet Aveo owners seeking to perform maintenance and repairs
Competitive Analysis
Advantage Over Printed:
More convenient, less expensive, instant online access, up-to-date information
Key Features
Ease Of Use:
Push-button information access, compatible with multiple devices (PC, laptop, smartphone, tablet)
Value Proposition
Cost Savings:
Enables significant savings compared to professional repair shop labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as comprehensive)
Manual Type
Type:
Digital Service and Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download (accessible via web browser)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECM)
Drivetrain:
Manual transmission, automatic transmission, clutch, drive axles, differentials
Chassis:
Brakes (hydraulic and parking), steering, suspension (front and rear), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instruments and gauges, body control modules (BCM), audio system, power accessories (windows, locks, mirrors)
HVAC:
Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and repair
Body:
Body construction, exterior trim, interior trim, doors, windows, seats, safety restraints
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Component removal, installation, and repair for all major systems
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures
Electrical Diagnostics:
Wiring diagrams, pinpoint tests, connector identification
Engine Repair:
Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft timing, oil pump service.
Brake Repair:
Front and rear brake pad and rotor replacement, caliper service, brake line and hose replacement, parking brake adjustment and repair.
Steering Suspension Repair:
Tie rod end replacement, ball joint replacement, strut and shock absorber replacement, control arm bushing replacement.
Technical Depth
Depth:
Comprehensive, OE-level detail suitable for professional technicians and advanced DIYers
Accuracy:
Licensed from OE (Original Equipment) materials, ensuring high accuracy and factory specifications
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Web browser-based access via internet connection
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Licensing
Licensing Source:
Officially Licensed by RepairSurge using OE materials
Access Duration
Duration:
1-Year access included, with discounts for renewal
⚙️ Engine Specifications
Primary Engine
Engine Code:
Various (typical for Aveo T200 include F14D3, F16D3)
Engine Type:
Inline 4-Cylinder, DOHC, 16-valve
Displacement Liters:
1.4 L or 1.6 L (depending on market and specific model)
Displacement Ci:
85.4 cu in (1.4L) or 97.6 cu in (1.6L)
Performance
Horsepower Hp:
Approx. 93-103 hp @ 5800-6000 rpm (varies by engine)
Torque Lb Ft:
Approx. 90-97 lb-ft @ 3200-3800 rpm (varies by engine)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Maintenance
Spark Plug Type:
NGK (e.g., BKR5E-11) or equivalent (specific to engine variant)
Engine Oil Capacity Quarts:
Approx. 3.7 US quarts (3.5 L) with filter change (check manual for exact spec)
Engine Oil Viscosity:
SAE 5W-30 (common recommendation, always verify in manual)
Coolant Type:
GM Dex-Cool® 50/50 antifreeze/coolant or equivalent (orange)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Manual Features:
Cable-operated shifter, clutch system (hydraulic or mechanical)
Automatic Features:
Torque converter, electronically controlled shifts
Maintenance
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 synthetic gear oil (verify in manual)
Automatic Transmission Fluid Type:
Dexron® VI or equivalent (verify in manual)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan
Wheelbase Inches:
Approx. 97.6 inches
Length Inches:
Approx. 148.7 - 162.1 inches (varies by body style)
Width Inches:
Approx. 66.1 inches
Height Inches:
Approx. 58.3 - 58.9 inches
Weights
Curb Weight Lbs:
Approx. 2,200 - 2,400 lbs (varies by configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4 Stars (for 2004 model year, actual rating may vary slightly)
NHTSA Frontal Passenger:
4 Stars (for 2004 model year, actual rating may vary slightly)
IIHS Side Impact:
Acceptable or Good (depending on specific testing and equipment)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags. Side-impact airbags may be optional.
Seat Belts:
3-point front seat belts with pretensioners, rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette player, optional premium sound system.
Driver Assistance
Cruise Control:
Optional cruise control system on higher trim levels.
Connectivity
Auxiliary Input:
Typically not present on this model; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6 months, whichever comes first (consult manual for specific interval based on driving conditions).
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed (inspect regularly).
Cabin Air Filter Replacement:
Every 15,000 to 20,000 miles or annually.
Spark Plug Replacement:
Typically 60,000 to 100,000 miles for iridium or platinum plugs (verify type and interval in manual).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Power Steering Fluid:
Refer to manual for specific type, often Dexron® III or equivalent
Known Issues
Common Problems:
Potential for catalytic converter failure, O2 sensor issues, minor electrical gremlins (e.g., power window regulators), and occasional transmission clutch wear (manual).
📚 Vehicle History
Brand Heritage
Chevrolet Positioning:
Chevrolet is a long-standing American automotive division of General Motors, known for offering a wide range of vehicles from economy cars to trucks and performance vehicles.
Model Evolution
T200 Platform Origin:
The T200 platform was developed by Daewoo (later acquired by GM) and utilized for several global GM subcompact vehicles.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Daewoo) and subsequently in other GM facilities for various markets.
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Variable, often rated as average for reliability and performance in its class during its production years.
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