Positioning:
        
        
            The 2005 Chevrolet Cavalier was a popular compact car, known for its affordability and fuel efficiency, often competing with models like the Honda Civic, Toyota Corolla, and Ford Focus.
        
     
    
    
        
            Competition:
        
        
            Key competitors in the compact segment for the 2005 model year included the Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, and Mazda3.
        
     
    
    
        
            Highlights:
        
        
            Affordable price point, reliable powertrain options, fuel economy, relatively simple mechanics for maintenance.
        
     
    
    
        
            Licensing:
        
        
            Officially Licensed
        
     
 
    
    
    
        
            Product Name:
        
        
            2005 Chevrolet Cavalier Service & Repair Manual Software PDF Download
        
     
    
        
            Manual Type:
        
        
            Service and Repair Manual
        
     
    
    
    
    
        
            Trim Levels:
        
        
            Covers all trim levels including Base, LS, and SS models.
        
     
    
        
            Body Styles:
        
        
            Covers both Coupe and Sedan body styles.
        
     
 
    
    
    
        
            Engine:
        
        
            All engine mechanical, fuel, lubrication, cooling, and exhaust systems
        
     
    
        
            Transmission:
        
        
            Manual and Automatic transmission overhaul, operation, and diagnosis
        
     
    
        
            Brakes:
        
        
            Front and rear brake systems, including ABS and parking brake
        
     
    
        
            Suspension:
        
        
            Front and rear suspension components, alignment, and steering systems
        
     
    
        
            Electrical:
        
        
            Complete electrical system diagrams, ignition, starting, charging, lighting, and accessories
        
     
    
        
            Body:
        
        
            Body panels, doors, windows, interior trim, and HVAC systems
        
     
    
    
        
            Maintenance:
        
        
            Scheduled maintenance, fluid changes, filter replacements, tune-ups
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures, symptom-based troubleshooting, error code interpretation
        
     
    
        
            Repair:
        
        
            Step-by-step repair instructions for all major components and systems
        
     
    
        
            Diagnostics:
        
        
            On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs)
        
     
    
    
        
            Depth:
        
        
            Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
        
     
    
    
        
            Completeness:
        
        
            The manual provides a complete overview of all service and repair procedures, diagnostics, and technical specifications for the 2005 Chevrolet Cavalier.
        
     
 
    
    
    
    
        
            Searchability:
        
        
            Searchable text for quick information retrieval
        
     
    
        
            Printability:
        
        
            Printable pages for on-the-go reference
        
     
    
        
            Software Requirement:
        
        
            Adobe Acrobat Reader or compatible PDF viewer
        
     
    
    
        
            Binding Type:
        
        
            N/A (Digital PDF Download)
        
     
    
    
        
            Paper Type:
        
        
            N/A (Digital PDF Download)
        
     
 
    
    
    
    
        
            Engine Description:
        
        
            2.2L DOHC Ecotec Inline-4
        
     
    
    
        
            Horsepower:
        
        
            140 hp @ 5800 rpm
        
     
    
        
            Torque:
        
        
            150 lb-ft @ 4000 rpm
        
     
    
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
    
        
            Fuel Delivery:
        
        
            Sequential Multi-Port Fuel Injection (MPI)
        
     
    
    
        
            ECU:
        
        
            PCM controlled (Powertrain Control Module)
        
     
    
    
        
            Coolant Type:
        
        
            Dex-Cool (Orange) or equivalent silicate-free, extended-life coolant
        
     
    
    
        
            Oil Type:
        
        
            SAE 5W-30 Synthetic Blend or Full Synthetic
        
     
    
    
    
    
    
    
        
            Emissions:
        
        
            Catalytic Converter, EGR (where applicable), EVAP system
        
     
 
    
    
    
        
            Type:
        
        
            5-Speed Manual (Getrag F23)
        
     
    
    
        
            Type:
        
        
            4-Speed Automatic (4T40-E)
        
     
    
    
        
            Automatic Control:
        
        
            Electronic control with torque converter lock-up
        
     
    
    
        
            Automatic Fluid Type:
        
        
            Dexron VI or equivalent automatic transmission fluid (ATF)
        
     
    
        
            Manual Fluid Type:
        
        
            SAE 75W-90 GL-4 manual transmission fluid
        
     
 
    
    
    
        
            Length:
        
        
            Approx. 177.9 inches (4520 mm)
        
     
    
        
            Width:
        
        
            Approx. 67.5 inches (1715 mm)
        
     
    
        
            Height:
        
        
            Approx. 54.2 inches (1377 mm)
        
     
    
    
        
            Wheelbase:
        
        
            Approx. 101.4 inches (2575 mm)
        
     
    
    
        
            Curb Weight:
        
        
            Approx. 2700-2850 lbs (1225-1293 kg), depending on trim and options
        
     
    
    
        
            Trunk Volume:
        
        
            Approx. 15.4 cubic feet (coupe), 13.6 cubic feet (sedan)
        
     
 
    
    
    
        
            NHTSA Front Impact Driver:
        
        
            5-Star
        
     
    
        
            NHTSA Front Impact Passenger:
        
        
            5-Star
        
     
    
        
            NHTSA Side Impact Front Driver:
        
        
            4-Star
        
     
    
        
            NHTSA Side Impact Front Passenger:
        
        
            4-Star
        
     
    
        
            NHTSA Side Impact Rear Driver:
        
        
            4-Star
        
     
    
        
            NHTSA Side Impact Rear Passenger:
        
        
            4-Star
        
     
    
        
            IIHS Moderate Overlap Frontal Offset:
        
        
            Good (for models equipped with side airbags)
        
     
    
    
        
            ABS:
        
        
            Standard on all models
        
     
    
    
        
            Airbags:
        
        
            Frontal airbags standard; available side-impact airbags
        
     
    
        
            Seatbelts:
        
        
            3-point seat belts with pretensioners
        
     
 
    
    
    
        
            Audio System:
        
        
            AM/FM stereo with CD player; optional premium audio system with cassette and/or CD changer.
        
     
    
        
            Display:
        
        
            Digital or analog radio display, basic climate controls.
        
     
    
    
        
            Cruise Control:
        
        
            Available on higher trim levels
        
     
    
    
        
            Auxiliary Input:
        
        
            Not commonly available; aftermarket solutions may exist.
        
     
    
    
        
            Headlights:
        
        
            Halogen composite headlights
        
     
 
    
    
    
        
            Oil Change:
        
        
            Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended)
        
     
    
        
            Air Filter Replacement:
        
        
            Every 30,000 miles (48,000 km) or as needed
        
     
    
        
            Spark Plugs:
        
        
            Iridium-tipped spark plugs: 100,000 miles (160,000 km)
        
     
    
        
            Coolant Flush:
        
        
            Every 5 years or 100,000 miles (160,000 km) for Dex-Cool
        
     
    
    
        
            Brake Fluid:
        
        
            DOT 3 or DOT 4 hydraulic brake fluid
        
     
    
        
            Power Steering Fluid:
        
        
            Dexron III/VI ATF or specific power steering fluid
        
     
    
    
        
            Engine:
        
        
            Coolant leaks from intake manifold gaskets, oil pressure sensor failures, timing chain wear on early Ecotec engines (less common on 2005).
        
     
    
        
            Transmission:
        
        
            Automatic transmission shifting issues, manual transmission clutch wear.
        
     
    
        
            Electrical:
        
        
            Window regulator failures, BCM (Body Control Module) issues, dashboard warning lights.
        
     
    
        
            Suspension:
        
        
            Worn ball joints, tie rod ends, and struts leading to premature tire wear and poor handling.
        
     
    
    
        
            Oil Filter Example:
        
        
            AC Delco PF47 (check specific application)
        
     
    
        
            Air Filter Example:
        
        
            AC Delco A3115C (check specific application)
        
     
 
    
    
    
        
            Parent Company:
        
        
            General Motors (GM)
        
     
    
    
        
            Generations:
        
        
            The 2005 model is part of the third generation of the Chevrolet Cavalier, which ran from 2000-2005. It featured updated styling and the introduction of the Ecotec engine family.
        
     
    
    
        
            Assembly Locations:
        
        
            Lordstown, Ohio, USA; Ramos Arizpe, Mexico
        
     
    
    
        
            Production Year:
        
        
            2005 marked the final model year for the Chevrolet Cavalier in North America, succeeded by the Chevrolet Cobalt.