🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Product Name:

Chevrolet Chevy Aveo 2002-2011 Workshop Service Repair Manual

Applicable Years:

2002-2011

Related Models:

Daewoo Kalos, Pontiac G3, Pontiac Wave, Holden Barina (TK)

👋 Introduction

Target Audience:

Professional mechanics and DIY car owners seeking cost-effective repairs

Value Proposition:

Offers same information as dealer manuals, allows self-servicing to save money, accessible on personal hard drive for longevity.

Accessibility:

Readable on any device with PDF reader, no software installation required for viewing after extraction.

Organization:

Well-structured content with bookmarks for easy navigation by chapter.

Usability:

Detailed instructions, high-definition diagrams, ready to print for hands-on work.

📋 Manual Details

Vehicle Systems:

Engine, Airbags, Antilock Brakes, Automatic Transmission, Manual Transmission, Clutch, Cooling System, Crankshaft, Brakes, Engine Electrical, Exhaust System, Exterior, Frame, Drive Axle, Suspension, Heating and Air Conditioning, Hydraulic Brakes, Instrument Panel, Interior, Parking Brakes, Power Steering, Starter, Steering Column, Body Repair, Immobilizer, Accessories, Wiring Diagrams, User Manual

Estimated Pages:

Not Specified (Digital Manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (delivered in ZIP archive)

📖 Manual Coverage

Powertrain:

Engine, Cooling System, Fuel System, Exhaust System, Engine Electrical, Starter, Transmission (Automatic & Manual), Clutch, Drive Axle

Chassis:

Brakes (including Hydraulic and Parking), Suspension, Steering (Power Steering, Steering Column), Frame, Drive Axle

Body And Interior:

Exterior, Interior, Instrument Panel, Airbags, Heating and Air Conditioning, Body Repair

Diagnostics:

Troubleshooting, Fault Code Diagnosis, System Checks

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Repair:

Component Removal and Installation, Reassembly, Adjustments, Major Overhauls

Electrical:

Wiring Diagrams, Component Testing, Electrical System Diagnosis, Immobilizer System

Depth:

Comprehensive (suitable for professional mechanics and DIY enthusiasts, covering detailed repair procedures and diagnostic information)

📊 Manual Specifications

Format:

PDF

File Size:

556 MB

Printability:

Printable (user can print individual pages or sections)

Diagram Quality:

High Definition Diagrams

Binding:

Not Applicable (Digital Format)

Paper Type:

Not Applicable (Digital Format)

PDF Reader:

Adobe Acrobat Reader (Free Download)

Extraction Software:

WinZip or WinRAR (Free Download Available)

⚙️ Engine Specifications

Engine Options Covered:

1.2L, 1.4L DOHC, 1.4L SOHC, 1.5L, 1.6L

Engine Type Notes:

Covers various inline-4 cylinder configurations common in this segment.

Fuel Delivery:

Likely includes details on Multi-Point Fuel Injection (MPI) systems based on engine types.

🔧 Transmission

Transmission Options Covered:

Manual Transmission D16, Manual Transmission Y4M

Automatic Transmission Covered:

Aisin 81-40LE Automatic Transmission

Transmission Details:

Covers repair, maintenance, and troubleshooting for both manual and automatic transmissions, including clutch system for manual variants.

📐 Dimensions

Vehicle Class:

Subcompact/Compact Hatchback/Sedan

Curb Weight Range:

Estimated 1000-1150 kg (depending on engine and body style)

🛡️ Safety Features

Airbag Coverage:

Includes details on airbag systems, deployment, and related components.

ABS Coverage:

Covers Antilock Braking System (ABS) components, operation, and troubleshooting.

Immobilizer System:

Details on the vehicle's immobilizer system, which is a security feature.

💡 Technology Features

Audio System:

Manual covers integration and troubleshooting of factory radio systems, speakers, and accessory connections.

ABS Functionality:

Detailed explanation of ABS operation and diagnostic procedures for malfunctions.

Wiring Diagrams:

Extensive wiring diagrams for all electrical systems, aiding in diagnosis of accessory and sensor issues.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)

Timing Belt Interval:

For applicable engines, typically 60,000-90,000 miles (crucial to verify in manual)

Engine Oil Type:

Likely API SN or equivalent, 5W-30 or 10W-30 (refer to manual for exact specification and viscosity based on climate)

Coolant Type:

GM DEX-COOL (Orange) or similar Asian-type coolant, typically a 50/50 mix with distilled water.

Transmission Fluid Type Auto:

Aisin JWS 3309 (or equivalent ATF like Mobil 3309, Toyota T-IV).

Transmission Fluid Type Manual:

GL-4 gear oil, typically 75W-85 or 75W-90 viscosity (refer to manual for specific requirements).

Common Complaints:

Potential for intermittent electrical faults, HVAC system issues, suspension component wear, and minor engine oil leaks on higher mileage units.

Recurrent Problems:

Transmission solenoid issues in automatic transmissions, clutch wear in manuals, and potential catalytic converter problems.

📚 Vehicle History

Chevrolet Legacy:

Chevrolet's long history in producing affordable and practical vehicles for global markets.

Aveo Development:

The Aveo was developed as a global subcompact car, often replacing or complementing Daewoo models in various markets after GM's acquisition.

Manufacturing Locations:

Produced in various GM facilities globally, including South Korea.

🏆 Awards & Recognition

Market Segment Awards:

While the Aveo was an economy car, its derivatives like the Holden Barina have received various regional recognitions in the small car segment.