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Chevrolet Chevy Corvette Complete Workshop Service Repair Manual 1991

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1991 Codes Platform Code: C4 👋 Introduction Market Position Positioning: Flagship American sports car, offering performance and style Competitive Analysis Competitors...
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Chevrolet Chevy Corvette Complete Workshop Service Repair Manual 1991
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1991
Codes
Platform Code:
C4
👋 Introduction
Market Position
Positioning:
Flagship American sports car, offering performance and style
Competitive Analysis
Competitors 1991:
Porsche 911, Ferrari 348, Nissan 300ZX Twin Turbo, Toyota Supra Turbo
Key Features
Performance Focus:
Emphasis on V8 power, handling, and open-top driving experience
Design Heritage:
Continuation of the C4 generation's modern, aerodynamic styling
📋 Manual Details
Coverage Areas
Primary Coverage:
1991 Chevrolet Corvette
Secondary Coverage:
All U.S. and Canadian specifications
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
L98 5.7L V8, LT1 5.7L V8 (if applicable to early production or specific models)
Transmission:
4-speed Automatic (700R4/4L60), 4-speed Manual (Z51 option)
Drivetrain:
Rear-wheel drive, differential, axles, driveshaft
Suspension:
Front and rear independent suspension, shock absorbers, springs, control arms, sway bars
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, calipers, rotors
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Battery, alternator, starter, ignition system, lighting, dashboard instruments, power windows, power locks, HVAC controls, body control module (BCM)
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, emissions control system (ECM)
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Body:
Exterior panels, interior trim, doors, windows, convertible top (if applicable), bumpers
HVAC:
Air conditioning, heating, climate control system
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, brake inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical schematics, component testing
Repair:
Engine overhaul, transmission repair, brake system overhaul, suspension component replacement, electrical component repair, body panel repair
Rebuilds:
Engine rebuild specifications, transmission rebuild procedures
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Installation:
Component replacement and installation guidelines
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High resolution for clear diagrams and schematics
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L98
Engine Type:
5.7L (350 ci) Tuned Port Injection (TPI) V8
Bore X Stroke:
4.00 in x 3.48 in (101.6 mm x 88.4 mm)
Compression Ratio:
9.0:1
Horsepower Hp:
230 hp @ 4000 rpm
Torque Lb-Ft:
330 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Tuned Port Injection (TPI)
Recommended Fuel:
87 Octane (Minimum)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) (introduced later, check specific application for '91 L98)
Engine Management
ECU:
ECM (Engine Control Module)
🔧 Transmission
Standard
Type:
4-speed Automatic (THM 700R4 / 4L60)
Optional
Type:
4-speed Manual (M-6, with Z51 performance handling package)
Features
Automatic Overdrive:
Yes (4th gear)
Fluid Type
Automatic Fluid:
Dexron III / Mercon Automatic Transmission Fluid
Fluid Capacity
Automatic Capacity:
Approx. 7.5 pints (3.5 liters) without torque converter drain
📐 Dimensions
Exterior
Length:
178.3 inches (4529 mm)
Width:
70.4 inches (1788 mm)
Height:
46.4 inches (1179 mm) (Coupe), 46.2 inches (1173 mm) (Convertible)
Wheelbase:
96.2 inches (2443 mm)
Weights
Curb Weight Coupe:
3288 lbs (1491 kg)
Curb Weight Convertible:
3410 lbs (1547 kg)
Gross Vehicle Weight Rating:
Approx. 4200 lbs (1905 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (1991 Model Year)
NHTSA Passenger Front Impact:
4 Stars (1991 Model Year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Passive Features
Airbags:
Driver's side airbag
Seat Belts:
Three-point inertia reel seat belts
Roll Bar:
Integrated roll bar structure (Coupe)
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player, Bose sound system (optional)
Climate Control:
Manual or optional automatic climate control
Driver Assistance
Cruise Control:
Standard
Connectivity
Original Connectivity:
Limited to basic vehicle systems, no modern connectivity features
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Transmission Fluid Change:
Every 30,000 miles or 24 months
Coolant Change:
Every 30,000 miles or 24 months
Spark Plug Replacement:
100,000 miles
Fluid Specifications
Engine Oil Type:
API SG, SAE 5W-30 (check owner's manual for temperature variations)
Engine Oil Capacity:
5.0 U.S. quarts (4.7 liters) with filter change
Coolant Type:
GM Delco-GM Blue Coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Aging rubber seals and gaskets (e.g., coolant hoses, window seals) leading to leaks
Common Problem 2:
TPS (Throttle Position Sensor) failures affecting engine performance
Common Problem 3:
C4-specific dashboard electronic issues (e.g., digital displays)
Common Problem 4:
TPI system maintenance and potential clogging
Common Problem 5:
Wear on suspension bushings and ball joints
📚 Vehicle History
Brand Heritage
Brand Identity:
Chevrolet, a division of General Motors, known for American muscle and performance vehicles
Model Evolution
C4 Generation Introduction:
1984
C4 Key Changes 1991:
Significant interior redesign, improved ergonomics, updated dashboard, projector headlights, passive keyless entry
Production
Production Location:
Bowling Green, Kentucky, USA
Total Production 1991:
20,657 (Coupe and Convertible combined)
🏆 Awards & Recognition
Recognitions
Performance Acknowledgement:
Consistently praised for its performance and value proposition in the sports car segment
Ratings
Car And Driver Comparison:
Frequently featured in 'Car and Driver's' annual 10Best lists in earlier years, cementing its sports car credentials.
Certifications
Manufacturer Certification:
Certified by Chevrolet as a high-performance sports car meeting all design and engineering standards.
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