Chevrolet Chevy K1500 Truck Complete Workshop Service Repair Manual 1998 1999

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🏷️ Basic Information Identification Make: Chevrolet Model: K1500 Truck Model Variant: GMT400 Platform Product Type: Workshop Service Repair Manual Codes Vehicle Platform Code: GMT400 👋 Introduction Market Position Market Segment:...

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UGS: 76714

Mots clés: 1998 1999 C/K Cars Chevrolet Chevy K1500 Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

K1500 Truck

Model Variant:

GMT400 Platform

Product Type:

Workshop Service Repair Manual

Codes

Vehicle Platform Code:

GMT400

👋 Introduction

Market Position

Market Segment:

Full-size pickup truck, targeting light-duty commercial and personal use

Competitive Analysis

Competitors:

Ford F-150, Dodge Ram 1500

Key Features

Platform Strength:

GMT400 platform known for its robust frame and traditional body-on-frame construction

Durability:

Reputation for long-term durability and ease of repair

Manual Benefit

Cost Savings:

Enables owners to perform DIY repairs and maintenance, saving on labor costs

Accessibility:

Available as a digital download for instant access on multiple devices

📋 Manual Details

Coverage Areas

Years Covered:

1998-1999

Models Covered:

All K1500 Pickup Truck variants (2WD and 4WD)

Engine Coverage:

All factory-installed engines for 1998-1999 K1500

Transmission Coverage:

All factory-installed transmissions for 1998-1999 K1500

Trim Level Coverage:

All factory trim levels

Page Count

Estimated Page Count:

Varies, but comprehensive manuals typically exceed 1500 pages

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling system

Fuel System:

Fuel injection system (TBI, MPI), fuel pump, fuel filter, fuel tank, evaporative emission control (EVAP)

Ignition System:

Distributor, ignition coils, spark plugs, ignition control module (ICM)

Emission Control:

Catalytic converter, oxygen sensors, EGR system, PCV system

Transmission Manual:

Clutch, gearbox (NV3500, NV4500), driveline components

Transmission Automatic:

4L60E, 4L80E automatic transmission repair and diagnosis

Drivetrain 4Wd:

Transfer case (NP233, NP243, NP246), front axle, CV joints

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, ball joints, bushings

Steering:

Power steering system, steering gear, tie rods, steering column

Brakes:

Front and rear disc/drum brakes, ABS system, brake lines, master cylinder, calipers, wheel cylinders

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting, accessories

Instrument Panel:

Gauges, warning lights, switches, HVAC controls

Body Interior:

Door mechanisms, seat adjustments, headliner, carpet, dashboard components

Body Exterior:

Body panels, bumpers, hood, tailgate, doors, glass, mirrors, weatherstripping

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant system

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, wiring diagrams for diagnosis

Repair Procedures:

Component removal, disassembly, inspection, repair, reassembly, and installation

Overhaul Rebuild:

Complete engine and transmission overhaul instructions

Calibration Adjustment:

Wheel alignment specifications, brake adjustments, steering system checks

Electrical Diagnostics:

Fuse and relay identification, wiring diagrams, diagnostic connector (OBD-II) interpretation

Suspension Steering Repair:

Replacement of shocks, struts, ball joints, tie rods, power steering pump and gearbox

Brake System Repair:

Pad and shoe replacement, rotor resurfacing/replacement, caliper and wheel cylinder service, ABS bleeding

Body And Trim Repair:

Panel replacement, door hinge adjustment, interior trim removal and installation

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Detail Level:

Step-by-step instructions with accompanying diagrams and illustrations

Diagnostic Focus:

Emphasis on systematic troubleshooting and diagnostic procedures

📊 Manual Specifications

File Format

Type:

Adobe Acrobat (PDF)

Searchability:

Searchable text content for quick information retrieval

Print Quality

Printability:

High-resolution PDF, suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

Digital (Downloadable)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.3L V6 Vortec (RPO L35)

4.3Lv6 Horsepower:

Approximately 200 hp @ 4400 rpm

4.3Lv6 Torque:

Approximately 260 lb-ft @ 2800 rpm

Engine Option 2:

5.0L V8 Vortec (RPO L30)

5.0Lv8 Horsepower:

Approximately 215 hp @ 4400 rpm

5.0Lv8 Torque:

Approximately 275 lb-ft @ 2800 rpm

Engine Option 3:

5.7L V8 Vortec (RPO L31)

5.7Lv8 Horsepower:

Approximately 255 hp @ 4600 rpm

5.7Lv8 Torque:

Approximately 330 lb-ft @ 2800 rpm

Performance

Fuel Injection Type:

Sequential Multi-Port Fuel Injection (MPI) and Throttle Body Injection (TBI) depending on engine and year

Engine Management System:

GM ECM (Engine Control Module)

🔧 Transmission

Standard

Transmission Option 1:

NV3500 5-speed Manual Transmission

Optional

Transmission Option 2:

4L60E 4-speed Automatic Transmission

Transmission Option 3:

4L80E 4-speed Heavy-Duty Automatic Transmission (often on 2500/3500 but may appear on some K1500 configurations)

Features

Drive Options:

2WD (RWD) and 4WD (4x4) configurations

📐 Dimensions

Exterior

Wheelbase Std Cab:

118.0 inches (2997 mm)

Wheelbase Ext Cab:

131.5 inches (3339 mm)

Bed Length Options:

Short Bed (6.5 ft), Long Bed (8 ft)

Weights

Curb Weight Approx:

4,500 - 5,000 lbs (2041 - 2268 kg) depending on configuration

Gvw Range:

6,200 - 6,400 lbs (2812 - 2903 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings Driver Front:

Not explicitly rated for this year by NHTSA in a comparable format to modern standards, but generally considered robust.

NHTSA Ratings Passenger Front:

Not explicitly rated for this year by NHTSA in a comparable format to modern standards.

Active Features

Anti-lock Braking System (ABS) available, typically on rear wheels (RABS) or 4-wheel ABS.

Passive Features

Airbags:

Driver-side airbag standard

Seatbelts:

Front shoulder and lap belts, with pretensioners on driver and passenger side

💡 Technology Features

Infotainment

Audio System:

Factory installed AM/FM stereo with cassette player and optional CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

OBD Ii Port:

Equipped with an OBD-II diagnostic port for emissions and engine diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000 miles for conventional oil, 5,000-7,500 miles for synthetic oil (consult manual for exact recommendations based on oil type and driving conditions).

Transmission Fluid Change:

Recommended every 30,000-50,000 miles for automatic transmissions, depending on usage.

Coolant Flush:

Recommended every 30,000-50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Type V6:

API SG or higher. Viscosity: 5W-30 or 10W-30 depending on temperature (consult manual).

Engine Oil Type V8:

API SG or higher. Viscosity: 5W-30 or 10W-30 depending on temperature (consult manual).

Transmission Fluid Atf:

Dexron III (or equivalent/later spec like Dexron VI) for 4L60E/4L80E.

Transfer Case Fluid:

GM Auto-Trak II or equivalent for NP243/NP246.

Power Steering Fluid:

GM Power Steering Fluid or Dexron III.

Known Issues

Vortec Head Gaskets:

Certain Vortec V8 engines (especially earlier versions) can be prone to coolant leaks at the intake manifold gaskets or cylinder head gaskets.

ABS Sensor Failure:

ABS wheel speed sensors can fail, leading to ABS warning lights.

Window Regulator Failure:

Power window regulators can become weak or break over time.

Exhaust Manifold Leaks:

Exhaust manifold bolts can break off, causing exhaust leaks.

Heater Core Leaks:

Heater cores are known to leak, causing coolant loss and a sweet smell inside the cabin.

📚 Vehicle History

Brand Heritage

Chevrolet Truck Legacy:

Chevrolet has a long-standing reputation for building durable and capable trucks dating back to the early 20th century.

Model Evolution

Gmt400 Introduction:

The GMT400 platform was introduced in 1988 for the 1989 model year, representing a significant modernization over the preceding C/K generation.

Design Updates 1998:

Significant styling refresh for 1995 (part of the GMT400 mid-cycle refresh), with further minor updates for the 1998-1999 models, including revised interior and powertrain refinements.

Production

Production Period:

The GMT400 platform was produced from 1988 to 2000, with the K1500 being a core model within this generation.

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

While not specific to the '98-'99 K1500, the GMT400 platform received various accolades during its production run, reflecting its popularity and capability in the truck market.