Engine Mechanical:
Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, valve train, timing systems (belt/chain), oil system, cooling system.
Engine Performance:
Fuel injection, ignition system, emissions control systems (EGR, EVAP), turbocharger (if applicable), forced induction systems.
Transmission Manual:
Clutch system, manual transmission overhaul, gear sets, synchronizers, shift mechanisms, transmission fluid specifications and capacity.
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM), transmission fluid specifications and capacity.
Drivetrain:
Front-wheel drive (FWD) axle shafts, CV joints, differential (transaxle) overhaul, wheel bearings.
Brakes:
Front and rear brake systems (disc/drum), brake calipers, rotors, pads, master cylinder, power brake booster, ABS (Anti-lock Braking System) components and diagnostics.
Suspension:
Front and rear suspension components (struts, shocks, springs, control arms, ball joints, tie rod ends, sway bars), steering system (rack and pinion).
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.
Electronics And Controls:
Engine control module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), dashboard indicators, diagnostic trouble codes (DTCs), sensor diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant charging, blower motor, evaporator, condenser, climate control modules.
Body And Frame:
Body panel removal/installation, doors, hinges, latches, interior trim, exterior trim, bumpers, chassis and frame repair (if applicable to this generation).
Restraints:
Airbag system components, SRS (Supplemental Restraint System) diagnostics and repair procedures.
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, tire rotations, brake inspections.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems with step-by-step troubleshooting guides.
Repair:
Detailed instructions for component removal, repair, adjustment, and reinstallation for all major systems.
Installation:
Procedures for installing new or replacement parts and accessories.
Specifications:
Torque specifications for critical fasteners, fluid capacities, electrical specifications, diagnostic specifications.
Depth:
Complete mechanical and electrical system overhauls, advanced diagnostics, component-level repair.
Transmission Type Standard:
5-Speed Manual (M21/M23 series)
Transmission Type Optional:
6-Speed Automatic (6T40 series)
Manual Gear Ratios:
Specific gear ratios available in the manual section of the detailed service manual.
Automatic Features:
Tiptronic-style driver shift control for manual gear selection.
Manual Transmission Fluid:
GM P/N 88861800 or equivalent API GL-4, SAE 75W-85 viscosity.
Automatic Transmission Fluid:
Dexron VI (GM P/N 88862472 or equivalent).
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil). Refer to manual for severe driving conditions.
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 20,000 miles (32,000 km) or 24 months.
Spark Plugs:
For 1.4L Turbo (LUV): Replace every 100,000 miles (160,000 km) using ACDelco Iridium spark plugs (e.g., 41-114).
Transmission Fluid Change:
Automatic: Change fluid and filter every 60,000 miles (96,000 km) or as per severe service schedule. Manual: Inspect and change as needed or per severe service.
Engine Oil Type:
SAE 5W-30 Synthetic Motor Oil, GM dexos1™ approved.
Engine Oil Capacity:
1.4L Turbo: 4.2 US quarts (4.0 Liters) with filter. 1.6L: 4.2 US quarts (4.0 Liters) with filter.
Coolant Type:
GM Super Coolant (Orange), ethylene glycol based, P/N 12346290 or equivalent.
Turbocharger Issues:
Potential for turbocharger oil leaks or wastegate actuator issues on the 1.4L turbo engine.
Water Pump Leaks:
Reports of water pump leaks, particularly on earlier models.
Evaporative Emissions Control:
Canister Purge Valve (EVAP) issues leading to check engine lights.