🏷️ Basic Information

Make:

Chevrolet

Model:

Spark

Model Years Covered:

2000-2005

Platform Code:

M300 (Internal GM designation for this generation, though often referred to as the Daewoo Matiz platform)

Vin Code Digit:

First digit typically 'M' for Daewoo origin, though later Chevrolet versions might vary depending on manufacturing location.

👋 Introduction

Segment:

Subcompact City Car / Economy Car.

Target Audience:

Budget-conscious consumers, urban commuters, first-time car buyers.

Key Competitors:

Hyundai Getz, Kia Rio, Toyota Yaris, Ford Ka, Fiat Panda, Mitsubishi Colt.

Unique Selling Points:

Compact size for urban maneuverability, fuel efficiency, affordable pricing, surprisingly practical interior for its class.

Manual Benefit:

Empowers owners and independent mechanics with factory-level repair knowledge, reducing reliance on costly dealership services.

📋 Manual Details

Primary Coverage:

All repair and servicing procedures for Chevrolet Spark 2000-2005 models.

Additional Coverage:

Includes wiring diagrams, troubleshooting, and component replacement.

Estimated Page Count:

Estimated 1000-1500+ pages (typical for comprehensive factory service manuals of this era).

Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System.

Drivetrain:

Transmission (Manual and Automatic), Clutch, Drive Axles, Differentials.

Chassis:

Suspension (Front and Rear), Steering System, Brake System (Hydraulic and Parking Brake).

Electrical:

Power Distribution, Starting System, Charging System, Lighting System, Instrument Panel, Wiper/Washer System, Audio System, HVAC Controls, Body Control Modules, Airbag System, Anti-lock Braking System (ABS) if equipped.

Body:

Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Glass, Seals, Exterior Trim.

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks), brake pad replacement, spark plug replacement, belt inspection/replacement.

Repair:

Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper replacement, starter motor replacement, alternator replacement, minor bodywork.

Troubleshooting:

Diagnostic procedures for common electrical and mechanical faults, symptom-based troubleshooting guides.

Wiring:

Comprehensive wiring diagrams for all major electrical systems.

Depth:

Expert level; covers everything from routine maintenance to complete engine and transmission overhauls, including diagnostic codes and specifications.

📊 Manual Specifications

Digital Format:

PDF (typically optimized for download and digital viewing).

Image Clarity:

High resolution for clear viewing of diagrams, schematics, and photographic illustrations.

Binding:

N/A (Digital download)

Paper:

N/A (Digital download)

⚙️ Engine Specifications

Engine Type:

Inline 3-cylinder, Naturally Aspirated

Displacement:

995 cc (0.995 Liters)

Bore X Stroke:

Approx. 72 mm x 82.6 mm (specifics vary slightly by exact engine code)

Compression Ratio:

Approx. 9.5:1 to 10.0:1

Engine Code Examples:

F0S71, F0S72 (common for Daewoo origin models)

Horsepower:

Approx. 55-60 PS (41-45 kW) at 6000 rpm

Torque:

Approx. 86-90 Nm (63-66 lb-ft) at 3400 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating typically 91 RON or higher recommended)

Emissions Control:

Three-way Catalytic Converter, Oxygen Sensors (Lambda sensors)

🔧 Transmission

Type:

5-Speed Manual Transmission

Type:

4-Speed Automatic Transmission

Clutch Type:

Single Dry Plate, Diaphragm Spring

Gear Ratios:

Detailed gear ratios for both manual and automatic transmissions will be found within the manual.

Transmission Fluid Type:

Manual: GL-4 SAE 75W-90 (e.g., GM P/N 12345347 or equivalent); Automatic: Dexron III/VI (e.g., GM P/N 88861950 or equivalent).

📐 Dimensions

Length:

Approx. 3,495 mm (137.6 inches)

Width:

Approx. 1,595 mm (62.8 inches)

Height:

Approx. 1,520 mm (59.8 inches)

Wheelbase:

Approx. 2,375 mm (93.5 inches)

Passenger Volume:

Approx. 2,460 Liters (87 cu ft)

Cargo Volume Rear Seats Up:

Approx. 170 Liters (6.0 cu ft)

Cargo Volume Rear Seats Down:

Approx. 774 Liters (27.3 cu ft) with rear seats folded

Curb Weight:

Approx. 830-870 kg (1830-1918 lbs), depending on transmission and equipment.

Gross Vehicle Weight Rating Gvwr:

Typically around 1265 kg (2789 lbs)

🛡️ Safety Features

NHTSA Ratings:

Ratings are typically limited for vehicles of this age and segment from this region. Expect basic frontal and side impact protection.

ABS:

Available on higher trim levels.

Electronic Brakeforce Distribution Ebd:

Often paired with ABS.

Airbags:

Standard dual front airbags. Side airbags may be optional on some trims.

Seatbelts:

3-point front and rear seat belts. Pre-tensioners for front seat belts.

Child Seat Anchors:

ISOFIX/LATCH points in rear seats.

💡 Technology Features

Head Unit:

Basic AM/FM stereo with CD player and optional MP3 playback. Manual will cover removal and replacement.

Speakers:

Typically 4 speakers (2 front, 2 rear).

Cruise Control:

Optional on some models.

Auxiliary Input:

May be present on later models or as an aftermarket option.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km).

Spark Plug Replacement:

Replace approximately every 60,000 miles (96,000 km). Specific plug type is crucial.

Coolant Flush:

Replace coolant every 30,000 miles (48,000 km) or 2 years.

Engine Oil Type:

API Service SG, SH, SJ, or higher; SAE 5W-30 or 5W-40 viscosity grade (check specific engine application).

Engine Oil Capacity:

Approx. 3.0 - 3.2 Liters (3.2 - 3.4 Quarts) with filter change.

Coolant Type:

GM P/N 1052803 or equivalent, ethylene glycol-based, orange or pink color (pre-diluted 50/50).

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Common Faults:

Potential for oil leaks from gaskets/seals, catalytic converter failure due to age, minor electrical gremlins (e.g., faulty sensors), clutch wear on manual transmissions with high mileage.

Preventative Maintenance:

Regular checks of fluid levels, belt tension, and exhaust system integrity are recommended.

📚 Vehicle History

Chevrolet Context:

The Spark was introduced by Chevrolet as a global small car, often based on models developed by GM's Korean arm (Daewoo).

Generation Context:

This generation represents the first iteration of the Spark under the Chevrolet brand globally, building upon the foundation of the Daewoo Matiz.

Manufacturing Locations:

Primarily manufactured in South Korea (GM Daewoo facilities), with potential assembly in other regions depending on market.

Initial Launch:

The Daewoo Matiz was originally launched in 1998, with the Chevrolet Spark branding becoming more prominent in international markets around the early 2000s.

🏆 Awards & Recognition

Segment Awards:

While specific major awards are rare for this model, it often received recognition in specific markets for its value proposition and urban utility.

Fuel Economy Ratings:

Typically rated highly for fuel efficiency in its class, often exceeding 35-40 MPG highway in real-world conditions.

Emissions Standards:

Compliant with regional emissions standards applicable for the model years 2000-2005 (e.g., Euro 3/4, EPA standards depending on market).