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Chevrolet Chevy SSR Complete Workshop Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy SSR Year: 2003 Codes Model Code: GMT367 👋 Introduction Market Position Positioning: The Chevrolet SSR (Super Sport Roadster) was a niche, retro-styled...
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Chevrolet Chevy SSR Complete Workshop Service Repair Manual 2003
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy SSR
Year:
2003
Codes
Model Code:
GMT367
👋 Introduction
Market Position
Positioning:
The Chevrolet SSR (Super Sport Roadster) was a niche, retro-styled pickup truck/roadster that targeted a segment seeking unique styling and V8 performance. Positioned as a lifestyle vehicle, it blended the utility of a pickup bed with the open-air experience of a convertible sports car.
Competitive Analysis
Competitors:
Direct competitors were scarce due to its unique segment. Its closest rivals in spirit, though not form, could be considered performance-oriented convertible sports cars or unique, lifestyle-focused trucks. Its retro styling also evoked nostalgia, drawing comparisons to classic American trucks and hot rods.
Key Features
Features:
Unique retro styling inspired by 1940s Chevrolet trucks, standard V8 engine, retractable hardtop convertible roof, rear-wheel-drive, distinctive front-end design.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear, ABS), Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Ignition System, Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories, Security System, Diagnostic Connectors (OBD-II)
Body:
Exterior Body Panels, Convertible Roof System, Interior Trim, Seats, Glass, Mirrors
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Belt Inspections/Replacements
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, DTC Code Explanations, Electrical Schematics Analysis
Repair:
Component Removal/Installation, Engine Rebuild Procedures, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, Convertible Top Mechanism Service
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds, detailed diagnostics, and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine:
5.3L (5328cc) V8 OHV Vortec 5300 (LS6 variant)
Performance
Horsepower:
300 hp @ 5200 rpm
Torque:
331 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Block
Material:
Cast Iron
Cylinder Head
Material:
Aluminum
Engine Management
System:
GM Delphi Engine Control Module (ECM)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4L60-E)
Optional
Transmission Type:
4-Speed Manual (MM6) - Less common for 2003
Features
Drive Type:
Rear-Wheel Drive (RWD)
Fluid Specification
Fluid Type:
Dexron VI Automatic Transmission Fluid (ATF)
Fluid Capacity
Capacity:
Approximately 12.7 quarts (12 liters) for 4L60-E (fill)
📐 Dimensions
Exterior
Length:
192.4 inches
Width:
77.0 inches
Height:
62.9 inches
Wheelbase
Wheelbase:
111.0 inches
Weights
Curb Weight:
Approximately 4,770 lbs
Towing Capacity:
2,500 lbs (with optional towing package)
Cargo
Bed Length:
72.0 inches
Bed Width:
49.5 inches between wheel wells
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated by NHTSA for 2003 model year specifically
Active Features
Traction Control:
Standard
ABS:
Standard (4-wheel disc brakes with ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Rollover Protection:
Integrated roll-over protection structure behind seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with premium speaker system available.
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard
Connectivity
Onstar:
Optional OnStar system available for communication and vehicle assistance.
Comfort Features
HVAC:
Air conditioning and heater with manual or automatic climate control depending on trim.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 30,000 miles or 2 years
Engine Coolant:
First change at 100,000 miles (5 years), then every 50,000 miles (5 years)
Spark Plugs:
Replace at 100,000 miles
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API SM or higher)
Fluid Capacities
Engine Oil Capacity:
7.0 quarts (6.6 liters) with filter change
Coolant Capacity:
15.0 quarts (14.2 liters) (50/50 mix)
Known Issues
Convertible Top:
Potential for hydraulic leaks or slow operation of the retractable roof mechanism.
Suspension:
Some owners reported premature wear on suspension components, particularly bushings and ball joints.
Interior Rattles:
Due to its unique construction and convertible nature, some interior rattles or squeaks can develop over time.
Paint Chip Resistance:
Some early models had reports of paint chipping, particularly on the front fascia.
📚 Vehicle History
Brand Heritage
Heritage Connection:
The SSR draws inspiration from Chevrolet's lineage of iconic trucks and roadsters, particularly the Advance Design trucks of the late 1940s and the Chevrolet El Camino.
Model Evolution
Concept To Production:
The SSR was first previewed as a concept vehicle in 2000 and entered production for the 2003 model year. Initially, it was met with significant interest for its unique styling.
Production
Production Years:
2003-2006
Manufacturing Location:
Lansing Craft Center, Lansing, Michigan, USA
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2003 model year are not widely documented, the SSR garnered attention for its polarizing design and concept-to-production realization. Its unique market appeal made it a talking point in the automotive industry.
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