🏷️ Basic Information

Make:

Chevrolet

Model:

Volt

Year:

2011

Platform Code:

GM Delta II / Volt Platform

👋 Introduction

Vehicle Segment:

Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) compact car

Competitors 2011:

Toyota Prius Plug-in Hybrid (anticipated), Fisker Karma

Powertrain Concept:

Series hybrid design with electric drive as the primary propulsion, supplemented by a small internal combustion engine for range extension.

Innovative Aspects:

Pioneering EREV technology in mainstream production, advanced battery management and thermal systems.

📋 Manual Details

General Coverage:

Complete workshop service and repair for the 2011 Chevrolet Volt

Estimated Pages:

Over 2000 pages (typical for a comprehensive workshop manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

Electric Drive Unit (EDU), Extended Range Gasoline Generator Engine, Battery Pack (VoltDrive), Thermal Management System, Charging System (AC/DC), Power Electronics Controller (PEC)

Chassis:

Suspension (front/rear), Steering System, Brake System (regenerative and friction), Wheels and Tires

Electrical:

HVAC System, Body Control Modules (BCM), Powertrain Control Modules (PCM), Infotainment System, Lighting, SRS (Airbag) System, Wiring Diagrams, Diagnostic Procedures

Maintenance:

Routine maintenance schedules, fluid checks and replacements, filter changes, tire rotations

Repair:

Component removal and installation, engine diagnostics and repair, transmission service, electrical troubleshooting, body panel repair

Diagnostics:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, specific system diagnostic flows

Depth:

Comprehensive: from basic fluid changes to full powertrain rebuilds and complex electrical diagnostics, including detailed component specifications and tolerances.

📊 Manual Specifications

PDF Quality:

High-resolution, searchable text, printable pages

Printability:

Printable on standard home or office printers

Binding:

N/A (Downloadable PDF)

Paper:

N/A (Downloadable PDF)

⚙️ Engine Specifications

Generator Engine Type:

Inline 4-cylinder, naturally aspirated gasoline engine

Generator Engine Displacement:

1.4 Liters (1398 cc)

Generator Engine Horsepower:

84 hp @ 4800 rpm

Generator Engine Torque:

96 lb-ft @ 3800 rpm

Electric Drive Motor Type:

Dual Electric Motors (1GM), Primary Drive Motor

Electric Drive Motor Peak Hp:

149 hp

Electric Drive Motor Peak Torque:

273 lb-ft

Battery Type:

Lithium-ion (Li-ion)

Battery Capacity:

16 kWh (nominal)

Electric Range:

Approx. 35 miles (EPA estimate)

Total Range:

Approx. 375 miles (with full charge and full tank of gas)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

9.3 gallons

Generator Engine Oil Type:

SAE 0W-30 Dexos1 (check manual for specific P/N)

🔧 Transmission

Type:

Electric Variable Transmission (EVT)

Transmission Features:

Continuously Variable Ratio Gearset, integrated with electric motors for seamless power delivery and regenerative braking control.

Transmission Fluid Type:

Dexron VI (for specific electric drive unit components, refer to manual)

📐 Dimensions

Length:

179.1 inches

Width:

70.7 inches

Height:

56.7 inches

Wheelbase:

106.1 inches

Seating Capacity:

5

Cargo Volume Rear Seats Up:

10.6 cubic feet

Curb Weight:

Approx. 3,750 lbs

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for 2011 model year)

Active Safety Features:

ABS, Traction Control, Stability Control (StabiliTrak)

Passive Safety Features:

Driver and front passenger airbags, front side-impact airbags, roof rail airbags, knee airbags (driver)

💡 Technology Features

Infotainment System:

Chevrolet MyLink infotainment system (available features dependent on trim)

Display Size:

7-inch color touchscreen

Driver Assistance Features:

Rear Vision Camera, Parking Assist (available)

Charging Capabilities:

Level 1 (120V AC) and Level 2 (240V AC) charging. Documentation on charging system diagnostics is crucial.

Battery Management System Bms:

Advanced BMS for monitoring cell health, state of charge, thermal conditions, and ensuring safe operation.

Vehicle Control Unit Vcu:

Central controller managing power flow between battery, motors, and generator.

🔧 Maintenance

Oil Change Interval Generator:

Every 12 months or 7,500 miles, whichever comes first (if the generator engine has been used at all within the interval). Check manual for specific usage-based recommendations.

Tire Rotation:

Every 7,500 miles

Cabin Air Filter:

Every 24,000 miles or 24 months

Coolant Type:

GM Dex-Cool 60/40 Prediluted Antifreeze/Coolant (for both battery thermal management and engine cooling systems, specific variants may apply)

Brake Fluid Type:

DOT 3

Common Wear Items:

12V auxiliary battery, tires, brake pads (due to regenerative braking, friction brakes wear less).

Potential Issues Early Models:

Early models experienced some battery thermal management system concerns and occasional software glitches. The manual will guide diagnosis for these.

📚 Vehicle History

Chevrolet History:

Chevrolet, founded in 1911, is a division of General Motors (GM) known for its wide range of vehicles from compact cars to trucks, with a focus on accessibility and innovation.

Volt Development:

The Volt was Chevrolet's ambitious response to the growing interest in electrification and fuel efficiency, conceived as a groundbreaking EREV. The first generation debuted in late 2010 for the 2011 model year.

Manufacturing Location:

Detroit-Hamtramck Assembly Plant, Michigan, USA

Production Years:

2010 (for 2011 model year) - 2015 (First Generation)

🏆 Awards & Recognition

Award 1:

Green Car of the Year (2011)

Award 2:

Car of the Year by MotorTrend (2011)

Award 3:

Automobile Magazine's All-Star award (2011)