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2004-2012 Chevrolet Colorado Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Colorado Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Generation First Generation Codes: GMT355 👋 Introduction Market Position Positioning:...
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2004-2012 Chevrolet Colorado Service and Repair Manual2004-2012 Chevrolet Colorado Service and Repair Manual2004-2012 Chevrolet Colorado Service and Repair Manual2004-2012 Chevrolet Colorado Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Colorado
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Generation
First Generation Codes:
GMT355
👋 Introduction
Market Position
Positioning:
Mid-size pickup truck segment, targeting practical utility and value
Competitive Analysis
Competitors:
Ford Ranger, Toyota Tacoma, Nissan Frontier
Key Features
Unique Selling Points:
Robust chassis, diverse powertrain options, versatile bed configurations
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models and all repairs A-Z
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
File Format
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Print Quality
Printability:
Fully printable pages, with ability to blow up images for enlarged copies
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Includes engine repair, diagnostics, and specifications
Control System:
Covers engine control systems and diagnostics
Mechanical:
Detailed mechanical component repair
Fuel Service Specifications:
Fuel system maintenance and specifications
Emission Control:
Emission control system diagnosis and repair
Intake Exhaust Cooling:
Cooling system, intake, and exhaust system servicing
Lube:
Lubrication procedures and specifications
Ignition Starting Charging:
Ignition, starting, and charging system diagnostics and repair
Auto Transmission Clutch:
Automatic transmission and clutch service
Manual Transmission:
Manual transmission service and repair
Transfer Propeller Shaft:
Transfer case and propeller shaft maintenance and repair
Drive Shaft:
Drive shaft and U-joint service
Differential:
Differential and axle servicing
Axle Suspension:
Axle and suspension system repair and alignment
Tire Wheel:
Tire and wheel specifications and service
Brake Control:
Brake control system diagnostics and repair
Brake:
Complete brake system service and repair
Parking Brake:
Parking brake system maintenance and repair
Steering Column:
Steering column and steering system service
Power Steering:
Power steering system maintenance and repair
Air Condition:
Air conditioning system diagnosis and service
Suppl Restraint System:
Supplemental Restraint System (SRS) / Airbag system service and safety precautions
Seat Belt:
Seat belt system inspection and service
Engine Immobilizer:
Engine immobilizer system diagnosis and repair
Cruise Control:
Cruise control system operation and repair
Wiper Washer:
Wiper and washer system maintenance and repair
Door Lock:
Door lock and power door lock system service
Meter Audio Visual:
Instrument cluster, audio, and visual system service
Horn:
Horn system diagnosis and repair
Windshield Glass Mirror:
Windshield, glass, and mirror replacement and service
Instrument Panel:
Instrument panel and gauge cluster service
Seat:
Seat and seat track service
Engine Hood Door:
Hood and door mechanism service
Exterior Interior:
Exterior and interior trim and component service
Electrical:
Comprehensive electrical system diagnosis and repair
Multiplex Can Communication:
Multiplex communication systems and CAN bus diagnostics
Procedures Included
Maintenance:
Scheduled maintenance procedures and recommendations
Diagnostics:
Step-by-step diagnostic procedures for all systems
Repair:
Complete repair instructions for all vehicle components
Troubleshooting:
Troubleshooting guides for common and uncommon issues
Wiring Schematics:
Detailed wiring diagrams for all electrical systems
Technical Depth
Depth:
Factory-level detail, equivalent to dealership technician manuals
⚙️ Engine Specifications
Primary Engine
Inline 4 Cylinder 2 8L:
Displacement: 2.8L (171 cu in), Power: 175 hp @ 5600 rpm, Torque: 185 lb-ft @ 4000 rpm (approximate figures, may vary by year)
Inline 5 Cylinder 3 7L
Inline 5 Cylinder 3 7L:
Displacement: 3.7L (226 cu in), Power: 242 hp @ 5600 rpm, Torque: 242 lb-ft @ 4600 rpm (approximate figures, may vary by year)
V8 5 3L
V8 5 3L:
Displacement: 5.3L (325 cu in), Power: 305 hp @ 5200 rpm, Torque: 338 lb-ft @ 4000 rpm (introduced later in model run, primarily for specific trims like SS)
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPFI)
🔧 Transmission
Standard
Manual Transmission 5 Speed:
5-speed manual transmission (common on 4-cylinder models)
Optional
Automatic Transmission 4 Speed:
4-speed automatic transmission (common on all engine variants)
Automatic Transmission 6 Speed:
6-speed automatic transmission (later model years, often with V8)
Features
Drivetrain:
Available in 2WD (RWD) and 4WD configurations
📐 Dimensions
Exterior
Wheelbase:
Multiple wheelbase options available (e.g., 111.9 inches, 126.2 inches)
Bed Lengths:
Short Bed (approx. 6.1 ft), Long Bed (approx. 7.1 ft)
Weights
Curb Weight:
Varies significantly by configuration, typically starting around 3,800 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Mixed ratings across model years and crash test scenarios. Consult specific year for detailed reports.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Traction Control System (TCS) available on many models.
Esc:
Electronic Stability Control (ESC) became more widely available in later model years.
Passive Features
Airbags:
Front airbags standard. Side curtain airbags became available on later models.
💡 Technology Features
Infotainment
Audio System:
Base models feature AM/FM radio, higher trims offer CD players, optional satellite radio, and auxiliary input jacks. Bluetooth became available on later models.
Driver Assistance
Advanced Features:
Limited advanced driver assistance systems on early models. Later models may include features like rearview cameras on select trims.
Connectivity
Usb Ports:
USB ports became more common in later model years.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles, or as indicated by the Oil Life Monitoring System.
Tire Rotation:
Every 5,000-7,500 miles.
Coolant Flush:
Refer to manual, typically every 30,000-60,000 miles depending on coolant type.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30, 0W-20 for later models), typically API SN or dexos1™ approved.
Transmission Fluid Automatic:
Refer to manual for specific type (e.g., Dexron-VI for 4-speed automatics).
Transmission Fluid Manual:
Refer to manual for specific gear oil specifications.
Coolant:
Dex-Cool® or equivalent silicate-free, extended-life antifreeze/coolant.
Known Issues
Frame Rust:
Frame rust issues, particularly on models in salt-belt regions, can be a concern. The manual will detail inspection and repair procedures.
Clutch Wear:
Manual transmission clutch wear can occur with heavy use. The manual covers clutch replacement procedures.
ABS Sensor Failure:
Occasional ABS sensor failures can occur. The manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Chevrolet Truck Lineage:
Chevrolet has a long history of producing reliable and capable trucks, with the Colorado succeeding models like the S-10.
Model Evolution
Generation 1 Development:
Developed as a global platform (GMT355), designed to offer a more modern and refined mid-size truck experience compared to its predecessor.
Production
Manufacturing Location:
Primarily manufactured in Shreveport, Louisiana, USA.
🏆 Awards & Recognition
Recognitions
Initial Reception:
Received positive reviews for its value proposition and versatility in the mid-size truck segment upon its introduction.
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