🏷️ Basic Information

Make:

Chevrolet

Model:

Cruze

Generation:

Second Generation

Years Covered:

2016, 2017, 2018

Engine Options:

1.4L and 1.6L (Diesel)

Vin Decoder Reference:

Not explicitly provided, but manual would assist in interpreting VIN for model/engine.

👋 Introduction

Positioning:

A comprehensive, workshop-grade service manual designed for professional technicians and advanced DIY enthusiasts seeking detailed repair and maintenance information for the Chevrolet Cruze, covering critical model years and engine options.

Competitors:

Directly competes with other OEM or reputable third-party service manuals for the Chevrolet Cruze. Its strength lies in its extensive page count and detailed coverage of specific engine and transmission variants.

Features:

11,900 pages of detailed information, high-quality illustrations and diagrams, complete coverage of 1.4L and 1.6L diesel engines, dual automatic transmission coverage (6T35 and 9T50), extensive electrical system schematics, and comprehensive diagnostic procedures.

📋 Manual Details

Systems Covered:

Extensive coverage including General Information, ABS, Automatic Transmissions (6T35 & 9T50), Body Panels, Bumpers, Entertainment/Navigation, Instrument Panel, Clutch, Collision Repair, Wiring Systems, Cruise Control, Data Communications, Disc Brakes, Displays/Gauges, Engine Controls & Fuel (1.4L LE2, 1.6L LH7 Diesel), Engine Mechanical (1.4L LE2, 1.6L LH7 Diesel), Engine Heating/Cooling, Exhaust, Exterior Trim, Floor Coverings, Frame/Underbody, Front Suspension, HVAC, Horns, Hydraulic Brakes, Immobilizer, Instrument Panel Trim, Interior Trim, Lighting, Maintenance/Lubrication, Manual Transmission (M32), Mirrors, Object Detection/Pedestrian Protection, Paint/Coatings, Park Brake, Plastic Panel Repair, Power Outlets, Power Seats, Power Steering, Programming/Setup, Rear Suspension, Remote Functions, Keyless Entry, Seat Belts, Seat Heating/Cooling, Steering Wheel Controls, Shift Lock, Starting/Charging, Steering Wheel/Column, Sunroof, Supplemental Restraints (Airbags), Suspension Diagnosis, Theft Deterrent, Tire Pressure Monitoring, Tires/Wheels, Transmission Cooling, Vehicle Access, Vehicle Diagnostics, Vibration Diagnosis, Water Leaks, Wheel Alignment, Wheel Drive Shafts, Air/Wind Noise, Wipers/Washers, Wiring Systems/Power Management.

Specific Engine Diagnostics:

Includes specific DTCs and diagnostic procedures for the 1.6L LH7 Diesel, such as 'CRANKSHAFT POSITION - CAMSHAFT POSITION NOT PLAUSIBLE', 'P0407, P0408, P046E, OR P046F: EXHAUST GAS RECIRCULATION COOLER COOLANT INLET TEMPERATURE SENSOR', and 'REDUCTANT QUALITY SENSOR CIRCUIT'.

Total Pages:

11,900

Type:

Service and Repair Manual

Language:

English

Format:

PDF

Searchability:

Indexed and Searchable

Compatibility:

Compatible with all Windows (XP to 10, 32/64-bit) and Mac computers. Also friendly with Tablets and Phones.

📖 Manual Coverage

Powertrain:

Engine mechanical for 1.4L LE2 and 1.6L LH7 Diesel, engine controls, fuel systems, automatic transmissions (6T35, 9T50), manual transmission (M32), exhaust systems, transmission cooling.

Chassis:

Antilock Brake System (ABS), hydraulic brakes, disc brakes, park brake, front suspension, rear suspension, steering wheel and column, power steering, wheels, tires, wheel alignment.

Electrical:

Complete wiring systems, component connector end views, inline harness connectors, ground views, electrical center identification, front/engine compartment component views, lighting, horn, immobilizer, theft deterrent, power outlets, power seats, remote functions, keyless entry, starting and charging systems, supplemental inflatable restraints (airbags), tire pressure monitoring, wipers and washers, wiring systems and power management.

Body:

Bolted exterior body panels, bumpers and fascias, collision repair, exterior trim, floor coverings, frame and underbody, instrument panel/center console components, interior trim, mirrors, sunroof, seat hardware/trim/upholstery, vehicle access.

Interior Comfort:

Covers HVAC systems (Heating, Ventilation, and Air Conditioning), power seats, seat heating and cooling, floor coverings, interior trim, and instrument panel components, ensuring all aspects of cabin comfort and functionality are addressed.

Body Control Modules:

Sections like 'Control Module References' and 'Wiring Systems and Power Management' cover critical electronic control units (ECUs) and their integration within the vehicle's electrical architecture.

Repair Instructions:

Detailed step-by-step repair instructions for virtually all vehicle systems, including component removal, installation, disassembly, and assembly.

Diagnostics:

Comprehensive diagnostic information and procedures, including DTC explanations and troubleshooting guides for various systems (e.g., ABS, Engine Controls, Wiring Systems, Transmissions).

Maintenance:

Information on routine maintenance, lubrication, fluid specifications, and reset procedures (e.g., reminder indicators).

Schematics:

Extensive schematic and routing diagrams for various systems, including engine controls, transmissions, wiring systems, immobilizer, remote functions, shift lock, starting/charging, steering wheel, theft deterrent, door lock/indicator, and release systems.

Special Tools:

Identification and usage of special tools and equipment required for specific repair and diagnostic procedures.

Collision Repair:

A dedicated section for 'Collision Repair' indicates procedures for structural and cosmetic repairs following an accident, including plastic panel information and repair.

Depth:

Workshop-level technical depth, covering everything from basic maintenance to complex diagnostics, component overhaul, and wiring system troubleshooting. Includes detailed component views, cutaway views, and diagnostic trouble codes (DTCs).

Wiring Diagrams:

Exceptional detail in wiring systems, with separate sections for schematics and routing diagrams covering engine controls, immobilizer, remote functions, shift lock, starting/charging, steering wheel, theft deterrent, door lock/indicator, and release systems, plus a comprehensive 'SYSTEM WIRING DIAGRAMS' section.

📊 Manual Specifications

File Type:

PDF

Accessibility:

Printable pages, copyable to hard drive, searchable text.

Bit Version:

32 / 64 bit

Quality:

Loaded with illustrations, instructions, photos, and diagrams for clarity.

Visual Aids:

Manual is 'Loaded with illustrations, instructions, photos, and diagrams', ensuring visual clarity for complex procedures.

Binding:

Digital (PDF)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

1.4L Le2:

Details on Description and Operation, Diagnostics, Repair Instructions, Schematics, Special Tools, and Specifications for the 1.4L LE2 engine, likely a turbocharged gasoline unit.

1.6L Lh7 Diesel:

Comprehensive coverage for the 1.6L LH7 Diesel engine, including its specific Description and Operation, Diagnostics, Repair Instructions, Schematics, Special Tools, and Specifications. Also details emission reduction fluid systems and specific DTCs related to the diesel powertrain.

Horsepower Torque:

Specific horsepower and torque figures for both engine variants are detailed within the 'Specifications' sub-sections for each engine type.

Fuel Delivery Injection:

The manual includes detailed information on engine controls and fuel systems for both the 1.4L and 1.6L diesel engines, implying comprehensive coverage of fuel delivery, injectors, pumps, and control modules.

1.4L Le2 Components:

Component locator and detailed repair instructions for Cylinder Head, Drive Belt, Engine Block, Front Cover, Turbocharger, Water Pump, Intake Manifold, Oil Pan, and Timing Chain.

1.4L Le2 Procedures:

Detailed procedures for component removal and replacement, including Crankshaft Balancer, Flex Plate, Flywheel, Turbocharger, Oil Cooler, Water Pump, Throttle Body, Intake Manifold, Fuel Pump, Ignition Coil, Fuel Rail, Camshaft Cover, Oil Pan, Engine Front Cover, Timing Chain, Cylinder Head, Oil Pump, Crankshaft, Pistons, Connecting Rods, and Valves. Includes cylinder head cleaning and inspection procedures.

1.6L Lh7 Diesel:

Specific sections dedicated to the 1.6L LH7 Diesel engine, covering its mechanical aspects, control systems, and diagnostics.

Engine Identification Code:

The manual includes 'Engine Identification Code' information, essential for correctly identifying the specific engine variant for parts and service.

🔧 Transmission

6T35 Mnu:

Complete coverage for the 6T35 automatic transmission, including component locator, description and operation, diagnostic information, repair instructions, schematics, special tools, and specifications.

M32 Mf3 Mz4:

Details provided for the M32 manual transmission, including its specific coverage areas.

9T50 M3D:

Comprehensive documentation for the 9T50 automatic transmission, mirroring the 6T35 coverage with component locator, description and operation, diagnostics, repair instructions, schematics, special tools, and specifications.

Transmission Cooling:

Specific section dedicated to transmission cooling, including flow test and flushing procedures, indicating a thorough approach to transmission longevity.

Transmission Fluid:

The manual will contain specific fluid types and capacities required for both the 6T35 and 9T50 automatic transmissions, as well as the M32 manual transmission.

📐 Dimensions

Body Styles:

The manual's coverage of exterior body panels, bumpers, and trim suggests it applies to sedan and potentially hatchback variants of the Cruze from these model years.

Curb Weight:

Specifications section within the manual will detail curb weight and other vehicle weight ratings relevant to service and repair.

Towing Capacity:

While not explicitly listed, towing information is often found in specifications or general information sections of service manuals.

🛡️ Safety Features

Crash Test Results:

The manual's inclusion of Supplemental Inflatable Restraints, Side Impact Sensors, and Air Bag information suggests it supports repairs related to occupant safety systems, indirectly referencing crashworthiness.

Antilock Brakes:

Detailed coverage of the Antilock Brake System (ABS), including diagnostics and component repair.

Cruise Control:

Specific section dedicated to Cruise Control system service and repair.

Tire Pressure Monitoring:

Coverage of the Tire Pressure Monitoring (TPM) system, including its diagnostics and potential repair procedures.

Supplemental Restraints:

Comprehensive coverage of the Supplemental Inflatable Restraints (SIR) system, including module power, ground, MIL indicators, passenger presence, side impact sensors, and driver/passenger/roof rail airbags.

Seat Belts:

Detailed information on Seat Belts, including their components, operation, and potentially repair or adjustment procedures.

Immobilizer:

Coverage of the Immobilizer system, including its function and associated wiring schematics for diagnostics and repair.

💡 Technology Features

Cellular Entertainment Navigation:

Dedicated section covering the vehicle's infotainment and navigation systems, implying repair and diagnostic information for these components.

Mobile Device Charger:

Specific coverage of the 'Mobile Device Wireless Charger Description and Operation' indicates advanced connectivity features are detailed.

Object Detection Pedestrian Protection:

Coverage of 'Object Detection and Pedestrian Protection' systems points to information on advanced driver-assistance systems (ADAS).

Data Communications:

The 'Data Communications' section indicates comprehensive understanding and repair capabilities for the vehicle's internal network and communication systems (e.g., GMLAN).

Keyless Entry Passive Start:

Detailed coverage of 'Keyless Entry - Passive (ATH) and Passive Start (BTM)' systems, including associated wiring schematics, for a modern approach to vehicle access and ignition.

🔧 Maintenance

Oil Change:

The 'Maintenance and Lubrication' section will detail recommended oil change intervals, filter replacement, and other routine service schedules, often linked to mileage or time.

Transmission Service:

Specific guidance on transmission fluid changes and service intervals for both 6T35 and 9T50 automatic transmissions and the M32 manual transmission will be included.

Brake Fluid:

The manual will specify when brake fluid should be flushed and replaced, likely covered under hydraulic brakes or maintenance sections.

Engine Oil:

Specific engine oil viscosity grades (e.g., SAE 0W-20 for 1.4L Turbo) and capacities for both 1.4L and 1.6L diesel engines will be provided.

Coolant:

The manual will specify the type of engine coolant (e.g., Dex-Cool) and its capacity for the cooling system.

Brake Fluid Type:

Will specify the required DOT fluid specification for the hydraulic brake system (e.g., DOT 3 or DOT 4).

Emission Reduction Fluid:

Given the 1.6L diesel engine, the manual will specify requirements for Diesel Exhaust Fluid (DEF) or reductant quality sensor related fluids.

Diagnostic Codes:

The extensive diagnostic sections, including specific DTCs like 'CRANKSHAFT POSITION - CAMSHAFT POSITION NOT PLAUSIBLE' and diesel-related codes, help address common and specific known issues.

Squeaks Rattles:

A dedicated section for 'Squeaks and Rattles' indicates coverage of common interior and exterior noise diagnosis and correction.

Water Leaks:

Specific procedures for addressing 'Waterleaks,' including test preparation, are provided, highlighting a common potential issue.

Vibration Diagnosis:

The inclusion of 'Vibration Diagnosis and Correction' suggests the manual addresses common drivability and chassis vibration concerns.

Maintenance Minder:

The 'REMINDER INDICATOR (RESET PROCEDURES)' explicitly covers how to reset various vehicle maintenance indicators, which is crucial after service.

📚 Vehicle History

Chevrolet:

While the manual focuses on specific model years, it pertains to Chevrolet, a brand with a long history of producing a wide range of vehicles, known for innovation and accessibility.

Cruze Second Generation:

This manual covers the second generation of the Chevrolet Cruze, which introduced significant updates in styling, platform, and powertrain options compared to its predecessor. The inclusion of a diesel engine and updated transmissions highlights this evolution.

Manufacturing Locations:

Production locations for the Chevrolet Cruze vary by market, but the manual provides the technical data applicable regardless of the specific assembly plant.

🏆 Awards & Recognition

Segment Performance:

While specific awards for the 2016-2018 Cruze aren't listed, the model generally competed in the highly contested compact car segment, often receiving praise for value and efficiency, particularly with its diesel variant.

Safety Ratings:

The detailed coverage of safety systems like airbags and ABS implies support for maintaining a vehicle's original safety performance, which is often reflected in official safety ratings.