2010 Chevrolet Express 3500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Express 3500 Year: 2010 Generation Generation: Second Generation (GMT 600 / 800 based) Generation Years: 2003-Present Codes Platform Code: GMT 600 / 800...

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Mots clés: 2010 Cars Chevrolet Express Express 3500 Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Express 3500

Year:

Generation

Generation:

Second Generation (GMT 600 / 800 based)

Generation Years:

2003-Present

Codes

Platform Code:

GMT 600 / 800

👋 Introduction

Market Position

Segment:

Full-size Van / Commercial Van

Target Audience:

Fleet operators, small business owners, DIY mechanics, and auto repair enthusiasts.

Competitive Analysis

Key Competitors:

Ford E-Series, Mercedes-Benz Sprinter, Ram ProMaster (later generations).

Key Features

Convenience:

Instant online access via web browser on various devices (PC, laptop, smartphone, tablet).

Licensing:

Officially licensed, derived from OE (Original Equipment) materials, ensuring accuracy and completeness.

Cost Effectiveness:

Significant savings compared to dealership service or traditional printed manuals.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Service and Repair

Specific Coverage:

Engine, Drivetrain, Brakes, Steering, Suspension, Electrical System, HVAC, Bodywork, Diagnostics

Page Count

Estimated Page Count:

Varies (Digital Access)

Manual Type

Type:

Service and Repair Manual Software

Language

Language:

English

Format

Format:

PDF Download / Online Access

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair procedures, component testing, and specifications for all gasoline engines.

Drivetrain:

Rear-wheel drive (RWD) and All-wheel drive (AWD) systems, including transmission (automatic), driveshafts, differentials, and axle components.

Brakes:

Front and rear brake system service, including disc brake components, hydraulic system, parking brake, and ABS diagnostics.

Steering:

Power steering system, steering column, steering gear/rack and pinion, and alignment procedures.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, ball joints, and wheel bearing service.

Electrical System:

Comprehensive wiring diagrams, component location, charging system, starting system, lighting, ignition, and accessory circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement, and performance testing.

Bodywork:

Exterior and interior body panel removal/installation, glass replacement, doors, latches, and trim components.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts, and scan tool usage.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, fluid checks and replacements, filter changes, tire rotation, and inspections.

Repair:

Step-by-step instructions for component removal, replacement, and adjustment across all major vehicle systems.

Troubleshooting:

Systematic diagnostic procedures and troubleshooting guides for common and complex vehicle issues.

Installation:

Guidance for installing various aftermarket components and accessories.

Technical Depth

Depth:

Detailed mechanical and electrical specifications, torque values, diagnostic procedures, and rebuild information.

Diagnostic Tools:

Information on using factory scan tools (e.g., GM Tech 2 or MDI) for advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable content for quick information retrieval.

Printability:

Printable pages for hard copy reference.

Print Quality

Quality:

High-resolution images, diagrams, and text derived from OE materials.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options 2010:

4.3L V6 (RPO LU3), 5.3L V8 (RPO LY5), 6.0L V8 (RPO L96)

Engine Displacement 4.3L V6:

4.3 Liters / 262 cu. in.

Engine Horsepower 4.3L V6:

Approx. 195 hp @ 4600 rpm

Engine Torque 4.3L V6:

Approx. 260 lb-ft @ 2800 rpm

Engine Displacement 5.3L V8:

5.3 Liters / 327 cu. in.

Engine Horsepower 5.3L V8:

Approx. 301 hp @ 5200 rpm

Engine Torque 5.3L V8:

Approx. 323 lb-ft @ 4400 rpm

Engine Displacement 6.0L V8:

6.0 Liters / 366 cu. in.

Engine Horsepower 6.0L V8:

Approx. 323 hp @ 4600 rpm

Engine Torque 6.0L V8:

Approx. 373 lb-ft @ 4000 rpm

Fuel System

Fuel Induction:

Sequential Fuel Injection (SFI)

Fuel Type:

Unleaded Gasoline

Emissions Control:

Catalytic Converter, Oxygen Sensors, PCV System

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (Hydra-Matic 4L60-E/4L70-E)

Optional

Optional Transmissions:

N/A for 2010 models

Features

Transmission Features:

Electronic Controls, Overdrive, Torque Converter Lock-up

Fluid Specifications

Transmission Fluid Type:

Dexron VI (GM P/N 88862472 or equivalent)

Transmission Fluid Capacity:

Refer to manual for specific capacity (typically 5-7 quarts for drain and fill)

📐 Dimensions

Exterior

Wheelbase Standard:

135.0 inches

Wheelbase Extended:

155.0 inches

Length Standard:

224.1 inches

Length Extended:

244.1 inches

Width:

79.7 inches

Height:

81.1 inches (approximate, varies with configuration)

Weights

Curb Weight:

Starts around 5,000 lbs, varies significantly with configuration

Gross Vehicle Weight Rating Gvw R:

Up to 9,600 lbs or higher depending on configuration

🛡️ Safety Features

Ratings

NHTSA Ratings:

Refer to NHTSA for specific model year ratings; generally mixed for vans of this era.

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available (StabiliTrak)

Passive Features

Airbags:

Frontal airbags for driver and passenger.

Seatbelts:

Three-point seat belts in all designated seating positions.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM stereo with CD player, optional upgraded audio systems with auxiliary input. Navigation and Bluetooth were less common or optional.

Driver Assistance

Driver Assistance Features:

Limited; primarily ABS. Optional features like rearview cameras or parking sensors might be found on some configurations.

Connectivity

Connectivity Options:

Auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

7,500 miles or 12 months (using synthetic blend or synthetic oil with oil life monitoring system)

Air Filter Replacement:

30,000-60,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

100,000 miles for platinum or iridium plugs (varies by engine).

Transmission Fluid Change:

50,000-100,000 miles, depending on usage (heavy duty use requires more frequent changes).

Fluid Specifications

Engine Oil Type V6:

SAE 5W-30 (Synthetic or Synthetic Blend recommended, GM spec approved)

Engine Oil Type V8:

SAE 5W-30 (Synthetic or Synthetic Blend recommended, GM spec approved)

Engine Oil Capacity V6:

4.5 quarts (approx.) with filter change

Engine Oil Capacity V8:

5.5 - 6.0 quarts (approx.) with filter change, depending on engine

Coolant Type:

GM P/N 12346794 (Dex-Cool Orange Long-Life Coolant) or equivalent.

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Fuel pump failures, interior trim rattle, early generation transmission issues (less common in later models), potential intake manifold gasket leaks (on older Vortec V8s).

📚 Vehicle History

Brand Heritage

Chevrolet Van Legacy:

Chevrolet has a long history of producing reliable vans, dating back to the Chevrolet Van/Sportvan (G-Series) of the 1970s-1990s.

Model Evolution

Express Introduction:

The Chevrolet Express (and its GMC counterpart, the Savana) were introduced in 1996 as replacements for the older G-Series vans.

Second Generation Updates:

The second generation (GMT 600/800) saw significant updates including more powerful and efficient engine options, revised interiors, and enhanced safety features.

Production

Production Location:

USA (e.g., Wentzville, Missouri Assembly Plant)

Production Span:

1996-Present (with ongoing updates)

🏆 Awards & Recognition

Recognitions

Fleet Awards:

Often recognized for its durability and utility in fleet applications.

Ratings

Consumer Ratings:

Generally receives good ratings for its utility, cargo capacity, and powertrain reliability.

Certifications

Manufacturer Certification:

OE (Original Equipment) licensed data from General Motors.