Chevrolet Niva Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Niva Vehicle Type: Compact SUV / Off-roader 👋 Introduction Market Position Market Segment: Affordable, rugged, compact off-road focused SUV Competitive Analysis Primary Competitors:...

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Taper: Car

Distributeur:

UGS: 189701

Mots clés: Car Cars Chevrolet Niva

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Vehicle Type:

Compact SUV / Off-roader

👋 Introduction

Market Position

Market Segment:

Affordable, rugged, compact off-road focused SUV

Competitive Analysis

Primary Competitors:

Other Lada/AvtoVAZ models (e.g., Lada Niva Legend), Dacia Duster (in certain markets), older compact SUVs

Key Features

Key Selling Points:

Exceptional off-road capability for its class, robust construction, relatively simple mechanics, low purchase price

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

Russian

Format:

Likely digital (PDF or similar), print quality not specified

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, repair, and reassembly. Covers cylinder head, block, pistons, crankshaft, camshaft, timing system.

Engine Fuel System:

Diagnosis and repair of fuel injectors, fuel pump, fuel filter, fuel lines, throttle body, fuel pressure regulator.

Engine Ignition System:

Covers spark plugs, ignition coils, wiring, and associated control modules.

Cooling System:

Radiator, fan, water pump, thermostat, hoses, coolant replacement procedures.

Lubrication System:

Oil pump, oil filter housing, oil galleries, oil change procedures.

Exhaust System:

Catalytic converter, muffler, exhaust pipes, hangers, and mounting components.

Transmission And Drivetrain:

Complete overhaul and repair of the 5-speed manual gearbox, transfer case, differentials, driveshafts, and universal joints.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, ball joints, steering knuckles.

Steering System:

Steering rack, tie rods, steering column, power steering pump (if equipped), fluid replacement and bleeding.

Braking System:

Front and rear brake calipers, rotors, pads, brake lines, master cylinder, brake booster, parking brake.

Electrical System:

Battery, charging system (alternator), starter motor, lighting (headlights, taillights, indicators), fuses, relays, wiring diagrams.

Body And Chassis:

Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, rust repair guidance.

HVAC System:

Heater core, ventilation system, blower motor, air conditioning system (if equipped), refrigerant handling.

Procedures Included

Preventative Maintenance:

Scheduled maintenance tasks, fluid checks, filter replacements, lubrication points.

Diagnostics And Troubleshooting:

Step-by-step guides for diagnosing common problems, fault codes, and performance issues.

Repair Procedures:

Detailed instructions for component removal, repair, adjustment, and reinstallation.

Component Rebuilds:

Instructions for rebuilding major components like engines, transmissions, and differentials.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Lubrication Schedule:

Specific points and intervals for chassis lubrication.

Technical Depth

Depth Of Information:

Comprehensive coverage from routine maintenance to major overhauls and troubleshooting, suitable for professional mechanics and experienced DIY enthusiasts.

Diagrams And Illustrations:

Expect detailed exploded views, schematics, and repair illustrations common in workshop manuals.

Torque Specifications:

Inclusion of critical torque values for fasteners across all major systems.

Diagnostic Codes:

Likely includes a section on error codes or diagnostic procedures, especially for engine management if the vehicle is equipped with OBD-II or a similar system (though less common on earlier base models).

📊 Manual Specifications

File Format

Expected File Type:

PDF is most common for digital manuals.

Print Quality

Text Clarity:

Assumed to be clear and readable if a quality digital scan.

Image Quality:

Illustrations and diagrams are critical; quality depends on the source scan. May range from good to fair.

Binding Type

Binding Type If Printed:

If a physical copy, likely comb or perfect bound, designed for shop use.

Paper Type

Paper Type If Printed:

If printed, likely on durable paper suitable for workshop environments.

Completeness

Scope Of Manual:

A full workshop service and repair manual, intended to cover all aspects of vehicle maintenance and repair.

Searchability

Search Functionality:

A well-formatted PDF should allow keyword searching for quick access to specific topics.

⚙️ Engine Specifications

Primary Engine

Engine Code:

VAZ-2123

Engine Type:

Naturally Aspirated Inline-4 Petrol

Displacement:

1.7 Liters (1690 cc)

Performance

Horsepower:

80-82 hp (approx. 59-60 kW) at ~4800-5000 RPM

Torque:

127-129 Nm (94-95 lb-ft) at ~3000-3200 RPM

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (RON 91 or higher recommended)

Engine Management

Ignition System:

Electronic Ignition System

Cooling System

Cooling Type:

Water-cooled, pressurized system

Lubrication System

Oil Type Recommendation:

API SG/SH/SJ, ACEA A2/A3, SAE 10W-40 or 5W-40 (depending on climate)

Engine Codes

Common Variants:

Primarily VAZ-2123 for domestic market. Later versions may have minor ECU or emissions related variations.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Features

Drivetrain:

Permanent Four-Wheel Drive (4WD) with lockable center differential and low-range transfer case

Fluid Specifications

Transfer Case Oil Type:

API GL-4, SAE 75W-90 or 80W-90

Gearbox Oil Type:

API GL-4, SAE 75W-90 or 80W-90

Gear Ratios

Transfer Case Low Range Ratio:

2.13:1 (approx.)

📐 Dimensions

Exterior

Length:

4010 mm (157.9 in)

Width:

1820 mm (71.7 in)

Height:

1690 mm (66.5 in)

Wheelbase:

2440 mm (96.1 in)

Ground Clearance:

200 mm (7.9 in)

Weights

Curb Weight:

1400-1450 kg (3086-3197 lbs) (approx.)

Gross Vehicle Weight Rating:

1850 kg (4079 lbs) (approx.)

Cargo

Trunk Volume:

320 Liters (11.3 cu ft) (with rear seats up)

Max Cargo Volume:

1210 Liters (42.7 cu ft) (with rear seats folded)

🛡️ Safety Features

Passive Features

Airbags:

Driver airbag standard on most later models. Passenger airbag optional or absent on earlier versions.

Seatbelts:

3-point front seatbelts with pretensioners (on most versions), 3-point rear seatbelts

Body Construction:

Integrated body-on-frame design principles for durability.

Active Features

Available on some later models/trim levels.

Traction Control:

Typically not available.

Ratings

Crash Test Results:

Limited availability of standardized crash test data from major agencies like Euro NCAP or NHTSA for this specific model. Earlier models likely have lower safety standards compared to modern vehicles.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player or USB connectivity on later models. Speaker configurations typically 2 or 4.

Navigation:

Generally not available on factory-fitted systems.

Driver Assistance

Cruise Control:

Typically not a standard feature, availability may vary by trim and market.

Connectivity

Bluetooth:

Rarely factory fitted; more common as an aftermarket upgrade.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 1 year, whichever comes first.

Air Filter Replacement:

Every 15,000 - 20,000 km (9,000 - 12,000 miles) or 1 year.

Spark Plug Replacement:

Every 30,000 - 40,000 km (18,000 - 24,000 miles).

Transmission Fluid Change:

Every 40,000 - 50,000 km (24,000 - 30,000 miles) for gearbox and transfer case.

Brake Fluid Replacement:

Every 2 years.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, meeting specific Russian GOST standards or equivalent (e.g., G11/G12).

Fluid Capacities

Engine Oil Capacity:

Approx. 3.5 Liters (3.7 US quarts) with filter change.

Cooling System Capacity:

Approx. 7.0 Liters (7.4 US quarts).

Gearbox Oil Capacity:

Approx. 2.1 Liters (2.2 US quarts).

Transfer Case Oil Capacity:

Approx. 1.2 Liters (1.3 US quarts).

Known Issues

Common Wear Items:

Clutch components, front suspension bushings, universal joints, exhaust system components, interior trim rattles.

Potential Electrical Gremlins:

Can be susceptible to minor electrical issues, especially in older units, related to wiring harnesses and connectors.

Engine Oil Leaks:

Valve cover gasket and oil pan gasket can be prone to leaks over time.

Rust Prone Areas:

Wheel arches, sills, rear quarter panels, and tailgate can be susceptible to corrosion, especially in harsh climates.

📚 Vehicle History

Brand Heritage

Parent Company:

Originally developed by VAZ (now AvtoVAZ), later branded as Chevrolet under a GM licensing agreement.

Model Evolution

Predecessor:

Lada Niva (VAZ-2121), the original compact SUV that set the benchmark for off-road capability.

Development Context:

Developed as an updated and modernized version of the original Lada Niva, aiming to improve comfort, safety, and engine performance.

Production

Original Developer:

AvtoVAZ (Russia)

Production Period:

Production started in 2002. The 'Chevrolet Niva' branding was used until approximately 2020 when production reverted to Lada Niva Travel.

Manufacturing Locations:

Tolyatti, Russia

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

While not a recipient of formal awards in the Western sense, the Niva platform (including its Chevrolet iteration) is highly regarded in off-road communities for its capability and affordability.

Ratings

Reliability Perception:

Perceived as robust and durable with proper maintenance, though maintenance may be more frequent than some Western counterparts. Can be challenging for those unfamiliar with simpler mechanical designs.