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2011 Chevrolet Spark Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Spark Year: 2011 Platform Name: M300 👋 Introduction Market Position Segment: Subcompact hatchback / City Car Target Demographic: Urban commuters, first-time car buyers,...
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2011 Chevrolet Spark Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Spark
Year:
2011
Platform Name:
M300
👋 Introduction
Market Position
Segment:
Subcompact hatchback / City Car
Target Demographic:
Urban commuters, first-time car buyers, budget-conscious consumers
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit
Key Features
Vehicle Highlights:
Compact size, fuel efficiency, affordability, maneuverability
Manual Advantage:
Provides factory-level accuracy for all repair and maintenance tasks, crucial for this model's specific engineering.
📋 Manual Details
Coverage Areas
Coverage Statement:
Covers all models and all repairs A-Z
Page Count
Estimated Page Count:
Approx. 1500-2500 pages (typical for full service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Print (if applicable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Starting & Charging System, Ignition System
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear, ABS, EBD), Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting Systems, Instrumentation, HVAC Controls, Audio Systems, Power Accessories (Windows, Locks, Mirrors), Diagnostic Trouble Codes (DTCs)
Body:
Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Wiper System, Washer System
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Service, Belt Inspections
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, DTC interpretation, scan tool usage
Repair Procedures:
Component removal & installation (e.g., engine components, transmission, suspension parts, brake calipers), Overhaul procedures, Panel replacement, Wiring harness repair
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, module programming (basic)
Technical Depth
Depth Of Information:
Vehicle specific, detailed step-by-step instructions, torque specifications, special tool requirements, diagnostic flowcharts
Target Audience:
Professional Technicians, DIY Mechanics
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, Bookmarked for easy navigation, High-resolution diagrams
Print Quality
Print Quality If Applicable:
Professional printing (if physical product), Clear black and white text and diagrams
Binding Type
Binding Type If Applicable:
Coil-bound or perfect-bound for lay-flat usability
Paper Type
Paper Type If Applicable:
Durable, coated paper for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Code:
B12SED (North America), LDE (Global)
Configuration:
Inline 3-cylinder
Displacement:
1.2 Liters (1242 cc)
Performance
Horsepower Peak:
Approx. 80-85 hp @ 6400 rpm
Torque Peak:
Approx. 80-85 lb-ft @ 4000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Features
Timing Drive:
Chain-driven
Emissions Controls:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Manual Fluid Type:
GL-4 SAE 75W-90 Gear Oil (Consult manual for exact specification and capacity)
Automatic Fluid Type:
Dexron VI (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3640 mm (143.3 in)
Width:
Approx. 1597 mm (62.9 in)
Height:
Approx. 1520 mm (59.8 in)
Wheelbase:
Approx. 2375 mm (93.5 in)
Interior
Passenger Volume:
Approx. 83.7 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approx. 17.7 cu ft
Cargo Volume Rear Seats Down:
Approx. 37.7 cu ft
Weights
Curb Weight:
Approx. 2300-2400 lbs (1043-1089 kg)
Gross Vehicle Weight Rating:
Approx. 3300 lbs (1497 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (for models tested, varies by specific test and year)
IIHS Ratings:
Varies by specific test (e.g., 'Good' or 'Acceptable' in some categories)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Standard Frontal Airbags, Standard Side Curtain Airbags, Optional Seat-Mounted Side Airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player and MP3 playback capability, 4 speakers. Optional: Bluetooth connectivity, satellite radio.
Display:
Basic LCD display for audio and clock functions. Higher trims may have a basic color display.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors available on some trims.
Cruise Control:
Available on higher trim levels.
Connectivity
Usb Port:
Optional USB port for audio device integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic oil, check manual for variations).
Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (typically Iridium type).
Coolant Flush:
Every 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (API SN or API SP certified, consult manual for specific GM approval)
Engine Oil Capacity:
Approx. 3.7 US quarts (3.5 Liters) with filter change.
Coolant Type:
GM P/N 12346290 or equivalent (Orange/Yellow Long-Life, Dex-Cool compatible)
Known Issues
Common Complaints:
Minor oil leaks from valve cover or oil pan, occasional electrical gremlins (e.g., door lock actuators, window regulators), potential for coil pack issues, premature wear on certain suspension components (e.g., ball joints, tie rod ends).
Manual Utility For Issues:
The manual provides diagnostic procedures and specifications to address these common issues effectively and prevent further damage.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Long history in affordable, practical transportation, evolving from early models like the '50s compacts to modern global platforms.
Model Evolution
Spark Genesis:
The 2011 model year marked the introduction of the second generation (M300 platform) of the Chevrolet Spark, a significant redesign from the previous Daewoo Matiz-based model.
Global Platform:
Based on the GM global small car platform, designed for worldwide markets, emphasizing fuel efficiency and compact dimensions.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (GM Daewoo/GM Korea) for many global markets, including North America.
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Frequently recognized by EPA and other bodies for strong fuel economy in its class. (Specific awards may vary by market and testing cycle).
Ratings
Consumer Satisfaction:
Mixed to average consumer satisfaction ratings, often reflecting its budget-friendly positioning and feature set.
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