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Chrysler 300 2005 Service Repair Workshop Manual

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The Chrysler 300, a full-size sedan introduced in 2005, embodies bold American design and performance, drawing inspiration from classic luxury cars. Positioned in the premium luxury segment, it offers a...
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Chrysler 300 2005 Service Repair Workshop Manual
The Chrysler 300, a full-size sedan introduced in 2005, embodies bold American design and performance, drawing inspiration from classic luxury cars. Positioned in the premium luxury segment, it offers a spacious and comfortable interior, available with powerful V6 and HEMI V8 engines, and rear-wheel or all-wheel drive configurations. Its distinctive styling, featuring a long hood and upright grille, set it apart in its class. This model received accolades such as Motor Trend Car of the Year and was recognized on Car and Driver's 10Best list for its HEMI-equipped variant, underscoring its engineering quality and market appeal. This comprehensive workshop and service repair manual provides detailed instructions for the maintenance and repair of the 2005 Chrysler 300. Covering a wide array of systems including engine mechanicals, performance, transmission, drivetrain, brakes, suspension, steering, electrical systems, climate control, and body and interior, it offers in-depth diagnostic procedures, maintenance schedules, and repair techniques. The manual includes information on common issues and specific HEMI engine considerations, ensuring owners, mechanics, and technicians have the necessary resources to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300
Year:
2005
Codes
Chassis Code:
LX
👋 Introduction
Market Position
Segment:
Full-size sedan, premium luxury segment
Target Audience:
Consumers seeking a stylish, comfortable, and powerful American sedan
Competitive Analysis
Key Competitors 2005:
Buick LaCrosse, Ford Five Hundred, Toyota Avalon, Cadillac DTS
Key Features
Design Language:
Bold, distinctive styling with a long hood and upright grille, reminiscent of classic luxury cars
Powertrain Options:
Available V6 and HEMI V8 engines, rear-wheel drive (RWD) and all-wheel drive (AWD) options
Interior Appointments:
Spacious and comfortable cabin, premium materials (depending on trim level)
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair instructions
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing system, oil pump, lubrication system
Engine Performance:
Fuel delivery, fuel injection, ignition system, emission control systems (EGR, catalytic converter, evaporative emission control)
Transmission:
Automatic transmission (e.g., W5A580 or 42RLE), removal, installation, internal components, torque converter, transmission control module (TCM)
Drivetrain:
Driveshafts, axles, differentials, wheel bearings
Brakes:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), parking brake
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, ball joints, bushings, steering knuckles
Steering:
Power steering system, steering column, steering gear, tie rods, power steering pump
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems
Climate Control:
HVAC system, air conditioning, heating, blower motor, climate control module, refrigerant system
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, safety restraints
Diagnostics:
OBD-II diagnostics, diagnostic trouble codes (DTCs), troubleshooting procedures
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement
Repair Procedures:
Engine component repair, transmission overhaul, brake caliper replacement, suspension linkage repair, electrical component diagnosis and replacement
Troubleshooting Guides:
Step-by-step diagnostic flowcharts for common issues and symptoms
Specifications And Tolerances:
Torque values, clearances, wear limits for all major components
Technical Depth
Depth:
Detailed diagnostics, component-level repair, and full assembly/disassembly procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Readability:
Optimized for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.5L (215 cu in) High Output SOHC V6 (EGG)
Engine 1 Horsepower:
250 hp @ 6400 rpm
Engine 1 Torque:
250 lb-ft @ 3800 rpm
Engine 1 Bore X Stroke:
96 mm x 81 mm
Engine 1 Compression Ratio:
9.4:1
Engine 1 Fuel Type:
Unleaded gasoline
Optional Engine
Engine 2:
5.7L (345 cu in) HEMI OHV V8 (EZD)
Engine 2 Horsepower:
340 hp @ 5000 rpm
Engine 2 Torque:
390 lb-ft @ 4000 rpm
Engine 2 Bore X Stroke:
99.5 mm x 95 mm
Engine 2 Compression Ratio:
9.6:1
Engine 2 Fuel Type:
Unleaded gasoline
Fuel System
Fuel System Type:
Sequential multi-port fuel injection (MPI)
Fuel Pump Pressure:
Refer to manual for specific values
Performance
Performance Enhancements:
Multi-displacement system (MDS) on HEMI V8 for improved fuel economy
🔧 Transmission
Standard
Transmission V6:
4-speed automatic (42RLE)
Optional
Transmission Hemi:
5-speed automatic (W5A580)
Features
Transmission Features:
Electronically controlled, driver-selectable manual shifting modes (Autostick on some models)
Fluid Specifications
Transmission Fluid 42Rle:
ATF+4 (Chrysler Mopar)
Transmission Fluid W5A580:
MB 236.12 or equivalent (e.g., ATF+4, consult manual for precise spec)
Fluid Capacity
Transmission Fluid Capacity 42Rle:
Approximately 7.7 quarts (7.3 liters) (dry fill)
Transmission Fluid Capacity W5A580:
Approximately 8.7 quarts (8.2 liters) (dry fill)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
199.5 inches (5067 mm)
Width:
74.5 inches (1892 mm)
Height:
58.4 inches (1483 mm)
Front Track:
63.1 inches (1603 mm)
Rear Track:
63.2 inches (1605 mm)
Weights
Curb Weight V6:
Approximately 3,882 lbs (1761 kg)
Curb Weight Hemi:
Approximately 4,079 lbs (1849 kg)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Towing Capacity:
Not generally recommended for towing heavy loads
Interior
Front Headroom:
38.6 inches (980 mm)
Rear Headroom:
37.9 inches (963 mm)
Front Legroom:
41.8 inches (1062 mm)
Rear Legroom:
40.7 inches (1034 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 liters)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-Star
NHTSA Front Passenger Impact:
5-Star
NHTSA Side Driver Impact:
5-Star
NHTSA Side Rear Passenger Impact:
5-Star
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, available front side-impact airbags, available side-curtain airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional, may be more basic in 2005)
Navigation:
Optional factory-installed navigation system
Driver Assistance
Parking Assist:
Available rear parking assist sensors
Connectivity
Auxiliary Input:
Standard or optional auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement V6:
75,000 miles (120,000 km)
Spark Plug Replacement Hemi:
100,000 miles (160,000 km) (using platinum-tipped plugs)
Coolant Flush:
Every 60,000 miles (96,000 km) or 5 years
Fluid Specifications
Engine Oil V6:
SAE 5W-20 (API SN or newer,Chrysler MS-6395)
Engine Oil Hemi:
SAE 5W-20 (API SN or newer, Chrysler MS-6395)
Coolant:
Chrysler OAT (Organic Additive Technology) HOAT Antifreeze/Coolant (Mopar part number 05103535AA or equivalent)
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (Chrysler Mopar)
Washer Fluid:
Automotive windshield washer fluid
Known Issues
Common Issues:
Complaints regarding rattling noise from the exhaust heat shields, premature wear of front suspension components (ball joints, control arm bushings), potential for ABS sensor failures, and occasional transmission shifting issues
Hemispecific Issues:
Lifter noise (ticking) can occur if oil is not changed regularly or if MDS system components are faulty.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler, an American automotive manufacturer founded in 1925
Model Evolution
First Generation Launch:
2005
Design Inspiration:
Inspired by the classic Chrysler C-300 letter cars of the 1950s
Production
Assembly Plant:
Brampton Assembly Plant, Brampton, Ontario, Canada
Platform:
Chrysler LX platform (shared with Dodge Magnum, Dodge Charger, and Chrysler 300C)
🏆 Awards & Recognition
Recognitions
Year 2005 Award 1:
Car and Driver's 10Best list (for the 300C HEMI model)
Year 2005 Award 2:
Motor Trend Car of the Year (for the Chrysler 300 lineup)
Safety Certification:
Achieved top safety ratings from NHTSA and IIHS for its class
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