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Chrysler 300 STR8 2006-2010 Factory Service Repair Manual

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The Chrysler 300 STR8, produced from 2006 to 2010, represents a potent blend of American luxury and high performance, built upon the robust LX platform. Distinguished by its bold, retro-inspired...
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Chrysler 300 STR8 2006-2010 Factory Service Repair Manual
The Chrysler 300 STR8, produced from 2006 to 2010, represents a potent blend of American luxury and high performance, built upon the robust LX platform. Distinguished by its bold, retro-inspired styling and a powerful 6.1L SRT HEMI V8 engine producing 425 horsepower, this model targets a premium segment with a focus on exhilarating driving dynamics. Its engineering quality is evident in its substantial build, featuring a cast-iron block and aluminum cylinder heads, paired with a 5-speed automatic transmission with AutoStick functionality. The 300 STR8 offers a commanding presence, with a long wheelbase and generous interior space, making it a unique offering that evokes classic American muscle car heritage. This comprehensive factory service manual provides detailed information essential for the maintenance, diagnosis, and repair of the Chrysler 300 STR8 across its covered model years. It encompasses all major vehicle systems, including the powertrain, chassis, electrical, and body components, offering in-depth coverage of scheduled maintenance, troubleshooting procedures, diagnostic trouble codes, and component-level repairs. With over 1500 pages of factory-level detail, this English-language manual serves as an indispensable resource for owners, independent repair shops, and automotive technicians aiming to preserve the integrity and performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300 STR8
Codes
Platform:
LX (Chrysler LX Platform)
👋 Introduction
Market Position
Positioning:
High-performance luxury sedan with a focus on power and styling, targeting a premium segment.
Competitive Analysis
Competitors:
Ford Crown Victoria/Mercury Grand Marquis (though less performance-oriented), Cadillac DTS, Lincoln Town Car, and import luxury sedans of the era.
Key Features
Performance Focus:
The 'STR8' designation signifies the high-performance variant, primarily due to its powerful Hemi V8 engine.
Design Philosophy:
Retro-inspired, bold styling that evokes classic American luxury and muscle cars.
Manual Value
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Exhaust
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio, HVAC Controls, Instrument Cluster
Body:
Body Panels, Doors, Glass, Interior Trim, Seats, Exterior Trim
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control Systems
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), component testing
Repair:
Step-by-step repair procedures for all major systems, component replacement
Overhaul:
Complete engine and transmission overhaul procedures
Specifications:
Torque specifications, clearances, tolerances
Technical Depth
Depth:
Comprehensive factory-level detail for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ESF (425hp 6.1L SRT HEMI V8)
Performance
Horsepower 2006-2007:
425 hp @ 6000 rpm
Torque 2006-2007:
420 lb-ft @ 4000 rpm
Horsepower 2008-2010:
425 hp @ 6000 rpm (minor tuning adjustments may apply across years)
Torque 2008-2010:
420 lb-ft @ 4000 rpm (minor tuning adjustments may apply across years)
Engine Details
Displacement:
6.1 Liters (370 cubic inches)
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum
Aspiration:
Naturally Aspirated
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder, Pushrod actuated with Roller Lifters
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
Chrysler OAT (Organic Acid Technology) HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar 5 Year Coolant)
Oil System
Recommended Oil Viscosity:
SAE 5W-40 Synthetic
Oil Capacity W Filter:
7 US quarts (6.6 Liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (W5A580)
Transmission Features:
AutoStick Manual Shifting Mode
Optional
Manual Transmission:
Not Available for STR8 models
Fluid Specs
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid type 4)
Transmission Fluid Capacity:
Approx. 4.5 US quarts (4.2 Liters) for dry fill
📐 Dimensions
Exterior
Length:
198.7 inches (5047 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Wheelbase:
120.0 inches (3048 mm)
Weights
Curb Weight:
4150 - 4250 lbs (1882 - 1928 kg) approx.
Gross Vehicle Weight Rating:
5400 lbs (2449 kg) approx.
Cargo
Trunk Capacity:
15.2 cubic feet (430 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2007:
5 Stars
NHTSA Frontal Passenger 2007:
5 Stars
NHTSA Side Impact Front Seat 2007:
5 Stars
NHTSA Side Impact Rear Seat 2007:
4 Stars
IIHS Moderate Overlap Frontal Impact 2007:
Good
IIHS Side Impact 2007:
Good
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS)
Stability Control:
Electronic Stability Program (ESP)
Passive Features
Airbags:
Frontal, Side-Curtain, and Front Seat-Mounted Side Airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional, introduced later in the generation).
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard adaptive cruise control available on some models.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Optional auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, using synthetic oil. Refer to manual for specific conditions.
Transmission Fluid Change:
Recommended at 60,000 - 100,000 miles (96,000 - 160,000 km) or as per manual, especially under severe use.
Coolant Flush:
Every 100,000 miles (160,000 km) or 10 years for HOAT coolant.
Spark Plug Replacement:
Generally around 100,000 miles (160,000 km) for iridium spark plugs.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Chrysler Power Steering Fluid or equivalent (refer to manual for specific P/N)
Known Issues
Water Pump Leaks:
Common on HEMI engines, especially the 6.1L, due to seal degradation.
Transmission Harsh Shifting:
Can occur with age; fluid and filter service may help. Valve body issues are possible.
Suspension Components:
Wear on control arms, ball joints, and sway bar links is typical for high-mileage vehicles.
Cabin Air Filter Replacement:
Important for HVAC performance and air quality, typically replaced annually.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, luxurious, and sometimes performance-oriented American sedans, dating back to models like the Imperial and New Yorker.
Model Evolution
Lx Platform Introduction:
The Chrysler 300 (and its Dodge Charger sibling) debuted in 2005 as a 2005 model year, marking a significant shift in Chrysler's product strategy with its rear-wheel-drive platform and bold styling.
Srt Development:
The SRT (Street Racing Technology) division was responsible for developing the high-performance 300 SRT8 variant, enhancing the engine, suspension, brakes, and styling.
Production
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
Generation:
First Generation (2005-2010)
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The 6.1L HEMI engine in the SRT8 variant received praise for its significant power output and muscle car performance characteristics.
Design Awards:
The Chrysler 300's distinctive styling earned it numerous accolades and positive reviews for its bold, modern interpretation of classic American design.
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