Description:
The 1992 Chrysler lineup represented a diverse range of vehicles, from compacts and mid-size sedans to luxury models. This manual serves as the definitive technical guide for servicing these vehicles, reflecting Chrysler's engineering and manufacturing standards of the era.
Comparative Value:
Provides dealership-level technical data often unavailable in generic repair manuals, essential for accurate and efficient repairs across multiple Chrysler platforms.
Manual Attributes:
Authoritative source written by the manufacturer, utilized by dealership mechanics, featuring numerous illustrations, diagrams, and technical diagnostic procedures.
Digital Benefits:
Virus-free CD delivery, searchable and bookmarked PDF for enhanced user experience and efficiency.
Illustrations Diagrams:
Numerous step-by-step illustrations and clear technical diagrams that visually guide the user through disassembly, assembly, and diagnostic procedures.
General:
Comprehensive workshop manual covering all aspects of the specified Chrysler models for 1992.
Specific Models:
Acclaim, Dynasty, LeBaron, Shadow, Fifth Avenue, Spirit, New Yorker, Daytona, Sundance, Imperial.
Type:
Factory Original Service/Shop Manual
Delivery Method:
Delivered on a CD-ROM.
Estimated Count:
Varies by specific model and engine combination, but typically 800-1500+ pages for a comprehensive Chrysler service manual of this era.
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management.
Transmission:
Automatic transaxle (3-speed TorqueFlite, 4-speed), Manual transaxle (A-523, A-543, A-568) disassembly, assembly, diagnostics, and repair.
Chassis:
Suspension (front and rear), steering system, wheel alignment, brakes (disc and drum, ABS if applicable), driveline, axles.
Electrical:
Complete electrical system diagnostics, starting and charging system, lighting, accessories, instrument cluster, power windows/locks, climate control electronics.
Body:
Body construction, exterior trim, interior trim, doors, windows, convertible top mechanisms (if applicable), HVAC system.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnostics, component testing (compressor, blower motor, evaporator, heater core), refrigerant handling (R12 for this era), and control systems.
Fuel System Details:
Fuel pump testing, fuel pressure regulation, injector diagnostics, fuel tank removal and inspection, evaporative emission control (EVAP) system.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points, tune-up procedures.
Repair Overhaul:
Detailed disassembly and assembly procedures for all major components and systems, including engine rebuilds, transmission overhauls, and component replacements.
Diagnostics:
Technical diagnostic procedures for identifying and resolving common and complex issues, including troubleshooting charts and symptom-based diagnostics.
Wiring Diagrams:
Comprehensive, high-quality wiring diagrams for all electrical systems, crucial for fault finding and repairs.
Engine Rebuild:
Comprehensive engine overhaul procedures including cylinder head removal/installation, piston and connecting rod removal/installation, crankshaft main bearing replacement, camshaft timing, and internal component specifications.
Brake Overhaul:
Front and rear brake caliper, rotor, and brake pad replacement procedures. Drum brake shoe replacement and adjustment. Brake system bleeding and ABS bleeding procedures.
Suspension Steering Repair:
Replacement of struts, shock absorbers, ball joints, tie rod ends, control arm bushings, steering rack/gearbox, and power steering pump/hoses.
Depth:
Advanced diagnostic procedures, detailed specifications for torque values, clearances, pressures, and component testing, suitable for professional technicians and advanced DIYers.
Diagnostic Tools:
References to diagnostic trouble codes (DTCs) and procedures for using basic scan tools or performing specific electrical tests using a multimeter. Specific diagnostic connectors and their pinouts.
Covered Engines:
2.2L (4-cylinder), 2.5L (4-cylinder), 3.0L (V6 - Mitsubishi origin), 3.3L (V6), 3.8L (V6)
Horsepower Torque:
Varies significantly by engine and model. For example, the 3.3L V6 typically produced around 150-155 hp and 200-210 lb-ft of torque. Specific figures would be detailed within the manual for each engine variant.
Type:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) for most engines. Carbureted systems might be present on some earlier or base models not explicitly covered by the 'AX Original' designation, but this manual focuses on the EFI/MPI era.
ECU Type:
Various Electronic Control Units (ECUs) or Powertrain Control Modules (PCMs) managing fuel injection, ignition timing, and emissions. Specific part numbers and diagnostic codes would be in the manual.
Identification:
The manual will list specific engine codes (e.g., EBD for 3.3L V6) which are critical for selecting the correct procedures and parts.
Transmissions Covered:
3-speed Automatic TorqueFlite, 4-speed Automatic Transaxle, 5-speed Manual Transaxle (A-523, A-543, A-568).
Transmission Features:
Torque converter lock-up, electronic controls for 4-speed automatic, overdrive capability on 4-speed automatics and some manuals.
Fluid Specifications:
Specific ATF (Automatic Transmission Fluid) types such as ATF+3 or equivalent for automatics, and manual transmission fluid (MTF) specifications for manual gearboxes. Refer to the manual for exact fluid types and capacities.
Gear Ratios:
Specific gear ratios for A-523, A-543, and A-568 transmissions would be detailed, crucial for performance tuning or component replacement. Final drive ratios also specified.
Length Width Height:
Highly variable across models. For instance, a LeBaron coupe would differ significantly from a Dynasty sedan or a Shadow hatchback. The manual would contain precise dimensions for each covered model.
Curb Weight:
Typically ranging from approximately 2,700 lbs to over 3,500 lbs depending on model, engine, and options. Manual provides exact GVWR and curb weight for each configuration.
Wheelbase Range:
Varies by model, from compacts like the Shadow (~100 inches) to larger sedans like the Dynasty or New Yorker (over 110 inches). Manual has specific wheelbase data for each.
Tire Sizes:
A range of tire sizes were fitted to these models, from compact tires on the Shadow to larger touring tires on the Dynasty. Typical sizes might include P185/70R14, P195/60R15, P205/55R16. Manual specifies sizes by model and trim.
Wheel Bolt Pattern:
Common bolt patterns include 4x100mm or 5x100mm for smaller vehicles and 5x114.3mm for larger vehicles. Manual will confirm correct pattern and offset.
Crash Test Performance:
Information on passive safety features like airbags (driver-side may be optional or standard on some models), seat belts, and crumple zones. Crash test ratings from NHTSA or IIHS for this era would be model-specific and not directly in the service manual, but the manual details the construction and safety systems.
Braking System:
Front disc brakes, rear drum brakes are common. Anti-lock Braking System (ABS) was available on many models. Manual covers ABS component testing and diagnostics.
Restraint Systems:
Seat belts (manual and automatic tensioning), potential driver-side airbag, reinforced body structures. Manual details their operation and service.
Audio Systems:
Standard AM/FM radio, optional cassette player, optional CD player on higher trims. Manual covers radio removal/installation and basic electrical connections.
Cruise Control:
Electronic cruise control systems were available on many models. The manual details its operation, diagnostics, and component replacement (actuator, module, buttons).
Vehicle Electronics:
Power windows, power door locks, remote keyless entry (optional on some models), trip computers on higher trims. Manual provides wiring diagrams and diagnostic procedures for these systems.
Recommended Schedule:
The manual provides the manufacturer's recommended service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection (depending on engine), spark plugs, and other routine maintenance items. Typically, oil changes every 3,000-7,500 miles, depending on oil type and driving conditions.
Engine Oil:
API Service SG, SF, or SH classification. Viscosity grades typically 5W-30, 5W-40, or 10W-30 depending on ambient temperature. Manual provides precise recommendations.
Coolant:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water) or equivalent ethylene glycol-based coolant meeting Chrysler MS-9769 or similar specifications. Capacity varies by model and engine.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual specifies the exact type and procedure for bleeding the brake system.
Common Problems:
While the manual focuses on repair, it implicitly addresses common issues of the era such as intake manifold gasket leaks (3.3L/3.8L V6), electrical gremlins, automatic transmission issues (e.g., solenoid failures), and potential suspension wear. The diagnostic sections are key to resolving these.
Spark Plugs:
Specific spark plug types (e.g., Champion, NGK) and correct gap specifications for each engine. Manual details the replacement procedure and torque specifications.
Oil Filter Part Numbers:
Specific oil filter part numbers from manufacturers like Mopar, Fram, Wix, etc., for each engine application. Example: Mopar MO-090 or equivalent.
Air Filter Part Numbers:
Specific air filter part numbers for each engine. Example: Mopar PA5100 or equivalent.
Engine Oil Capacity:
Typically 3.5 to 5 quarts (with filter) for 4-cylinder engines, and 4 to 5.5 quarts (with filter) for V6 engines. Exact figures are in the manual.
Coolant Capacity:
Varies widely, from approximately 7 quarts for compact models to 12+ quarts for larger sedans. Manual provides precise capacity.
Transmission Fluid Capacity:
Automatic transmissions typically hold 4-6 quarts for a fluid change, with higher capacity for a full rebuild. Manual transmissions have specific fill levels.
Chrysler Legacy:
Chrysler has a long history of innovation, from the early Hemi engines to front-wheel drive and minivan introductions. The 1992 models represent a period of transitioning design and technology, building on the successful K-car platform and introducing new designs.
Platform Development:
Models like the Acclaim, Spirit, and LeBaron shared A-body (K-car derivatives) platforms, known for their efficiency and adaptability. The New Yorker and Dynasty represented the larger, more luxurious offerings, often based on Chrysler's C-body or early LH platform precursors. The Shadow and Sundance were sporty compacts.
Platform Origins:
Many of these models trace their lineage back to the Chrysler K-platform, which was highly modular and adapted for various vehicle types, including sedans, coupes, convertibles, and minivans. The 1992 models often represented the final iterations or updates of these established platforms before the major redesigns of the mid-to-late 90s.
Manufacturing Locations:
Vehicles were manufactured in various Chrysler plants across North America. Specific plant codes are often found on the VIN plate and detailed in the manual.