🏷️ Basic Information

Make:

Chrysler

Model:

Crossfire

Year:

2006

Body Styles:

Coupe, Roadster (Convertible)

Generation:

First Generation (ZH)

Chassis Code:

ZH

👋 Introduction

Segment:

Sports Car / Personal Luxury Coupe/Roadster

Platform Basis:

Based on the Mercedes-Benz R170 SLK platform, offering a premium, rear-wheel-drive experience.

Competitors 2006:

Ford Mustang, Chevrolet Camaro, Pontiac GTO, Nissan 350Z, Mazda RX-8, BMW Z4.

Design Inspiration:

Distinctive styling with a long hood, short deck, and aggressive stance, designed by DaimlerChrysler's European design studio.

Target Audience:

Enthusiasts seeking a stylish, performance-oriented coupe or convertible with German engineering DNA, at a more accessible price point than comparable European sports cars.

📋 Manual Details

Primary Coverage:

Full Service, Repair, Maintenance, Diagnostics, Electrical Systems, Troubleshooting

Estimated Page Count:

Likely extensive, typically 1000+ pages for a full service manual covering all systems.

Type:

Full Service and Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, ignition system, emissions control, engine performance diagnostics.

Transmission Drivetrain:

Manual Transmission (Getrag 2D400), Automatic Transmission (Mercedes-Benz 5G-TRONIC 540N), clutch, driveshafts, differentials, axles, transfer case (if applicable).

Brakes:

Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications, bleeding procedures, parking brake.

Steering Suspension:

Power steering system, steering column, steering gear, front and rear suspension components (springs, shock absorbers, control arms, stabilizers), wheel alignment specifications.

Electrical Electronics:

Wiring diagrams, fuse box layouts, relay locations, battery, charging system, starting system, lighting systems (headlights, taillights, interior), instrument cluster, power accessories (windows, locks, mirrors), audio system, climate control electronics.

Body Chassis:

Body construction, exterior panels, doors, hood, trunk, bumpers, interior trim, seat systems, convertible top mechanism (for Roadster), frame/chassis repair.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant, components (compressor, condenser, evaporator), diagnostic procedures, climate control module.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control system (EVAP).

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation, brake inspection.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for all major systems, fault code interpretation, electrical circuit testing, component testing.

Component Replacement Rebuild:

Detailed instructions for removing, installing, and rebuilding major components such as engine, transmission, suspension parts, brake components, electrical modules.

Wiring Diagrams:

Comprehensive, high-resolution wiring schematics for all electrical systems, including power distribution, ground points, and component interconnections.

Torque Specifications:

Precise torque values for all critical fasteners, ensuring proper assembly and preventing component damage.

Depth Of Information:

Comprehensive, suitable for professional technicians, covering everything from basic maintenance to advanced engine rebuilds and electrical diagnostics.

Illustrations Quality:

Detailed illustrations, drawings, and photos to guide repairs, with enlarged insets for close examination of parts.

Instruction Format:

Numbered instructions for step-by-step guidance, with notes, cautions, and warnings to highlight critical information.

📊 Manual Specifications

Format:

PDF

Compatibility:

Compatible with all versions of Windows and Mac OS.

Requirements:

Adobe PDF Reader and WinRAR (or similar decompression software) for accessing contents.

Printability:

Full printable, allowing users to print specific sections or the entire manual.

Binding Type:

N/A (Digital Download - PDF)

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Engine Code And Type:

EGG (3.2L V6 SOHC Supercharged)

Horsepower:

215 hp @ 5700 rpm (NA), 320 hp @ 6000 rpm (SRT6)

Torque:

220 lb-ft @ 3000-4700 rpm (NA), 310 lb-ft @ 3000-4000 rpm (SRT6)

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI) with Supercharger on SRT6 models.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water.

Oil Capacity:

Approximately 5.5 quarts (5.2 liters) with filter change (check specific owner's manual for exact capacity).

Oil Specification:

Chrysler MS-10835 (equivalent to MB 229.5 or 229.51 for supercharged models, consult manual for precise spec).

🔧 Transmission

Standard Transmission:

6-Speed Manual (Getrag 2D400) for base models.

Optional Transmission:

5-Speed Automatic (Mercedes-Benz 5G-TRONIC 540N) with AutoStick functionality.

Transmission Fluid Type:

Refer to manual for specific fluid type based on transmission model (e.g., ATF+4 for some Chrysler applications, Mercedes-Benz spec fluid for 5G-TRONIC).

📐 Dimensions

Length:

Coupe: 169.2 inches (4300 mm), Roadster: 169.2 inches (4300 mm)

Width:

70.5 inches (1790 mm)

Height:

Coupe: 53.5 inches (1360 mm), Roadster: 52.7 inches (1340 mm)

Curb Weight:

Approximately 3,086 - 3,350 lbs (1400 - 1520 kg), varies by model and transmission.

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's doorjamb sticker or owner's manual.

🛡️ Safety Features

NHTSA Front Crash Test Rating:

Likely 4-star for driver and passenger (based on similar era Mercedes platforms, check specific reports).

IIHS Moderate Overlap Front Test:

Good (based on similar era Mercedes platforms, check specific reports).

Stability Control:

Standard ESP (Electronic Stability Program) on most models.

Traction Control:

Standard Traction Control System (TCS).

Airbags:

Front airbags, side airbags.

Rollover Protection:

Automatic rollover protection bars for Roadster models.

💡 Technology Features

Audio System:

Available premium Infinity audio system with CD player and radio, steering wheel controls.

Navigation:

Optional factory navigation system available on some trims.

Cruise Control:

Standard cruise control.

Bluetooth:

Not typically a standard factory feature for 2006; may be aftermarket or available on later models/specific packages.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, whichever comes first, depending on driving conditions and oil used.

Transmission Fluid Change:

Automatic transmission fluid flush/change recommended every 40,000 to 60,000 miles (64,000 to 96,000 km) under normal driving conditions. Manual transmission fluid inspection at similar intervals.

Spark Plug Replacement:

Recommended every 60,000 to 100,000 miles (96,000 to 160,000 km) depending on spark plug type (iridium recommended).

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (check manual for exact specification).

Power Steering Fluid:

Refer to manual for specific fluid type (often a Pentosin CHF 11S or equivalent for Mercedes-based steering systems).

Common Complaints:

Potential for HVAC blower motor failures, coolant leaks from specific hoses or the supercharger bypass valve, and occasional electrical gremlins. Suspension and brake wear are typical for a performance vehicle.

📚 Vehicle History

Chrysler Positioning:

Chrysler positioned the Crossfire as a premium, style-driven halo car, leveraging its DaimlerChrysler ownership to utilize Mercedes-Benz engineering and components.

Design Origin:

Concept car debuted at the 1998 Detroit Auto Show, entering production in 2003.

Manufacturing Location:

Karmann plant in Osnabrück, Germany.

Production Years:

2003-2008

🏆 Awards & Recognition

Design Awards:

The Crossfire's distinctive styling was often praised, though specific automotive awards for the model year are not widely documented as major accolades.

Consumer Reports:

Consumer Reports ratings can vary, often citing average to below-average reliability scores for the Crossfire in its early years. This manual is crucial for owners to address potential issues proactively.