Vehicle Niche:
Sports car with rear-wheel drive, a unique blend of American and German engineering influence (Chrysler branding, Mercedes-Benz R&D contributions).
Competitors:
Pitted against vehicles like the Nissan 350Z, Ford Mustang, Chevrolet Corvette, and BMW Z4 in its segment.
Design Origin:
Based on the Mercedes-Benz SLK platform (R170).
Manual Value Proposition:
Empowers owners to perform high-quality repairs, save money, and gain in-depth knowledge of their vehicle for efficient maintenance and emergency situations.
Primary Coverage:
All aspects of service, repair, and maintenance
Specific Systems:
Engine, Transmission, Brakes, Electrical, Suspension, Steering, Cooling, Fuel Injection, Emission Control, Chassis, Body, Restraint Systems, Axles
Estimated Page Count:
Extensive (specific number not provided, typical for comprehensive service manuals)
Manual Type:
Service and Repair Manual
File Format:
PDF Download
Engine Service Repair:
Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components.
Transmission Service Repair:
Covers both manual and automatic transmission service, including fluid changes, clutch service, and internal component repair.
Brake System:
Diagnosis, repair, and maintenance of ABS, rotors, pads, calipers, and hydraulic lines.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Electrical System:
Troubleshooting and repair of charging system, starting system, lighting, instrumentation, and accessories.
Suspension:
Repair and adjustment of struts, shock absorbers, control arms, ball joints, and bushings.
Steering:
Service and repair of steering rack, power steering system, and steering column.
Cooling System:
Maintenance, troubleshooting, and repair of radiator, water pump, thermostat, and cooling fans.
Fuel Injection Fuel System:
Service for fuel pump, injectors, fuel filter, and fuel pressure regulation.
Emission System:
Troubleshooting and repair of emission control components, including catalytic converter and EVAP system.
Engine Control System:
Diagnostic procedures for engine control module (ECM) and related sensors.
Chassis Body:
Body panel repair, structural components, and chassis adjustments.
Restraint System:
Airbag system diagnosis, repair, and seatbelt service.
Axle:
Service and repair of drive axles and differentials.
General Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and complex vehicle issues.
Periodic Lubrication:
Recommended lubrication points and intervals for various components.
Interior Component Service:
Covers repair and maintenance of seats, dashboard, door panels, and interior trim.
Exterior Component Service:
Procedures for bumper repair, lighting replacement, and body panel adjustments.
Repair Scope:
Covers everything from routine maintenance to complete engine and transmission overhauls, including diagnostics.
Engine Type:
2.7L V6 SOHC (Standard on Base models)
Engine Type Supercharged:
3.2L V6 SOHC Supercharged (Standard on SRT-6 models)
Horsepower 2.7L:
189 hp @ 5800 rpm
Torque 2.7L:
180 lb-ft @ 4500 rpm
Performance 3.2L Supercharged
Horsepower 3.2L Supercharged:
320 hp @ 5800 rpm
Torque 3.2L Supercharged:
330 lb-ft @ 3300 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Code 2.7L:
ECL (Typically)
Engine Code 3.2L Supercharged:
EAA (Typically)
Valve Train 2.7L:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder
Valve Train 3.2L Supercharged:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder
Length Coupe:
169.2 in (4300 mm)
Width Coupe:
70.5 in (1790 mm)
Height Coupe:
52.9 in (1345 mm)
Length Roadster:
169.2 in (4300 mm)
Width Roadster:
70.5 in (1790 mm)
Height Roadster:
52.8 in (1341 mm)
Curb Weight Base Coupe:
Approximately 3,175 lbs (1440 kg)
Curb Weight Srt6 Coupe:
Approximately 3,353 lbs (1521 kg)
Curb Weight Base Roadster:
Approximately 3,175 lbs (1440 kg)
Curb Weight Srt6 Roadster:
Approximately 3,353 lbs (1521 kg)
Cargo Volume Coupe:
Approximately 7.5 cubic feet (0.21 m³)
Cargo Volume Roadster:
Approximately 6.5 cubic feet (0.18 m³) with top up
NHTSA Front Impact Driver:
4 Stars (2004 Model)
NHTSA Front Impact Passenger:
4 Stars (2004 Model)
IIHS Side Impact:
Good (2004 Model - Coupe)
Standard Brakes:
Anti-lock Braking System (ABS)
Srt6 Brakes:
Larger performance brakes with ventilated discs (specifics detailed in manual).
Airbags:
Driver and passenger front airbags, side airbags.
Rollover Protection:
Pop-up rollover protection bars (Roadster models).
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 100,000 miles (160,000 km) for iridium spark plugs (specifics in manual).
Engine Oil Spec:
SAE 0W-40 or 5W-40 synthetic oil meeting MB 229.5 specification (for most models, confirm in manual).
Coolant Spec:
Chrysler/Dodge/Jeep Approved Antifreeze/Coolant (Blue) or equivalent conforming to MS-9769 specification.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid (confirm in manual).
Common Issue Window Regulators:
Window regulator failures can occur, leading to windows not operating correctly.
Common Issue Heater Control Valve:
Heater control valve leaks or malfunctions can affect cabin temperature control.
Common Issue Suspension Bushings:
Wear in suspension bushings can lead to clunking noises and poor handling.
Common Issue Supercharger Wobble Bolt:
SRT-6 models may experience issues with the supercharger wobble bolt, requiring specific service.
Brand Origin:
Chrysler, an American automotive manufacturer with a long history, known for innovative designs.
Platform Sharing:
Developed in collaboration with DaimlerChrysler, utilizing Mercedes-Benz R&D and platform components, specifically the R170 SLK.
Production Period:
2004-2008
Assembly Location:
Karmann plant in Osnabrück, Germany.
Special Editions:
SRT-6 (Street and Racing Technology) models featured a supercharged engine and performance enhancements.
