Chrysler Dodge Neon 2000 Service Repair Manual

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The 2000 Neon is a compact vehicle offered in both 2-door coupe and 4-door sedan body styles. It features front-wheel drive and was available with either a 2.0L SOHC (16V)...

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UGS: 90937

Mots clés: 2000 Car Chrysler Chrysler Dodge Marine Misc Neon Outboard Engines

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Description

The 2000 Neon is a compact vehicle offered in both 2-door coupe and 4-door sedan body styles. It features front-wheel drive and was available with either a 2.0L SOHC (16V) engine or a more powerful 2.0L DOHC (16V) High Output engine. The Neon was designed to be an affordable, sporty, and practical option in its segment, appealing to buyers seeking a balance of performance and economy. Notable features include distinctive styling and available performance variants, positioning it as a competitive choice in the compact car market. This comprehensive factory service manual provides detailed information for the maintenance and repair of the 2000 Neon. It covers a wide range of systems, including engine mechanicals, powertrain control, brakes, suspension, steering, and the electrical system. The manual includes essential procedures for routine maintenance, complex repairs, troubleshooting guides, diagnostic procedures, and detailed wiring diagrams. With over 2000 pages of technical content, this resource is an invaluable tool for owners, technicians, and mechanics to ensure the optimal performance and longevity of their Neon vehicle.

🏷️ Basic Information

Identification

Make:

Chrysler / Dodge

Model:

Year:

Codes

Platform Code:

PGE (for Dodge Neon), PL (for Chrysler Neon)

👋 Introduction

Market Position

Market Position:

The Chrysler/Dodge Neon (2000 model year) was positioned as an affordable, compact, and sporty vehicle, competing in a crowded segment against models like the Honda Civic, Toyota Corolla, Ford Focus, and Chevrolet Cavalier. It appealed to budget-conscious buyers and younger demographics looking for a practical yet engaging driving experience.

Competitive Analysis

Competitive Analysis:

The Neon offered a blend of distinctive styling (especially the coupe), available DOHC engines, and a relatively spacious interior for its class. Its strengths lay in its performance variants (like the ACR) and aggressive pricing. Competitors often focused on reliability (Toyota Corolla) or fuel efficiency (Honda Civic).

Key Features

Key Features:

Available in both 2-door coupe and 4-door sedan body styles, choice of SOHC and DOHC engines, sporty handling characteristics, attractive interior and exterior styling for its time.

📋 Manual Details

Coverage Areas

Engine Coverage:

2.0L SOHC (16V) and 2.0L DOHC (16V) (High Output)

Transmission Coverage:

5-Speed Manual Transmission (Getrag Type) and 3-Speed Automatic Transmission (Chrysler 30/31TH)

Chassis Coverage:

Front Wheel Drive (FWD)

Body Style Coverage:

2-Door Coupe and 4-Door Sedan

Page Count

Estimated Page Count:

~2000+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valve train, timing belt/chain, lubrication system, cooling system, fuel system, emission control systems.

Engine Performance:

Engine specifications, tuning, diagnostics, performance troubleshooting.

Transmission Manual:

Clutch, gearbox disassembly/assembly, shifting mechanisms, drivelines, bearings.

Transmission Automatic:

Torque converter, planetary gear sets, hydraulic control systems, valve body, transmission control module (TCM), diagnostics.

Brakes:

Hydraulic system, master cylinder, brake booster, front disc brakes (calipers, rotors), rear drum brakes (wheel cylinders, shoes), parking brake, ABS (Anti-lock Braking System) components and diagnostics.

Suspension:

Front suspension (struts, control arms, ball joints, bushings), rear suspension (torsion beams, shock absorbers, bushings), alignment specifications.

Steering:

Steering column, steering gear, power steering system (pump, rack and pinion, hoses), steering angle sensor.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (coil packs, spark plugs), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams.

Powertrain Control Module:

PCM diagnostics, sensor inputs (MAP, TPS, O2, CKP, CMP), actuator outputs, diagnostic trouble codes (DTCs).

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, HVAC system (heater core, A/C condenser, refrigerant, blower motor), power windows, locks, mirrors.

Safety Restraints:

Airbag system (SRS module, sensors, inflators), seat belts.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspection/replacement, tire rotation.

Repair Procedures:

Engine component replacement (e.g., head gasket, water pump, alternator), transmission overhaul, brake caliper/rotor/drum replacement, suspension component replacement, starter/alternator replacement, exhaust system repair.

Troubleshooting Guides:

Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, and braking concerns.

Diagnostic Procedures:

OBD-II system diagnostics, reading and clearing DTCs, sensor testing, actuator testing.

Wiring Diagrams:

Complete electrical schematics for all vehicle systems, including power distribution, ground points, and component connections.

Specifications And Tolerances:

Torque values for fasteners, engine clearances, suspension alignment angles, fluid capacities, electrical component resistance/voltage checks.

Technical Depth

Technical Depth:

Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and factory specifications.

📊 Manual Specifications

File Format

File Format:

Adobe PDF

Print Quality

Print Quality:

High-resolution scans suitable for printing; all text and diagrams are clear and legible.

Binding Type

Binding Type:

Not Applicable (Digital PDF Download)

Paper Type

Paper Type:

Not Applicable (Digital PDF Download)

Searchability

Searchability:

Text-searchable PDF, allowing quick access to specific topics and procedures.

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

2.0L SOHC 16-Valve Inline-4 (132 hp @ 6000 rpm, 130 lb-ft @ 4800 rpm)

Engine 2 Variant:

2.0L DOHC 16-Valve Inline-4 (High Output - 150 hp @ 6200 rpm, 130 lb-ft @ 4800 rpm)

Performance

Compression Ratio Sohc:

9.3:1

Compression Ratio DOHc:

10.0:1

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher octane for DOHC performance)

Engine Management

Engine Control Unit:

Powertrain Control Module (PCM)

Ignition System:

Distributorless Ignition System (DIS) with coil packs

Cooling System

Cooling Type:

Pressurized liquid cooling system

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual (Getrag-designed, 260-series)

Optional

Optional Transmission:

3-Speed Automatic (Chrysler 30/31TH)

Features

Automatic Features:

Lock-up torque converter

Fluid Specs

Manual Transmission Fluid:

MS-90301 (equivalent to ATF+4 or Dexron III/Mercon)

Automatic Transmission Fluid:

ATF+4 (MS-9602)

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length Sedan:

170.5 inches (4331 mm)

Length Coupe:

167.5 inches (4255 mm)

Width:

66.9 inches (1699 mm)

Height Sedan:

54.1 inches (1374 mm)

Height Coupe:

52.8 inches (1341 mm)

Front Track:

57.4 inches (1458 mm)

Rear Track:

57.4 inches (1458 mm)

Weights

Curb Weight Sedan:

~2600-2700 lbs (1179-1225 kg)

Curb Weight Coupe:

~2550-2650 lbs (1157-1202 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 3500-3600 lbs (1588-1633 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

Not explicitly rated for this specific year/configuration by NHTSA in easily accessible public records, but generally considered fair to good for its class at the time.

NHTSA Side Impact Rating Front Passenger:

Not explicitly rated for this specific year/configuration by NHTSA in easily accessible public records.

Active Features

Optional Anti-lock Braking System (ABS) available on most trims, typically 4-wheel disc or front disc/rear drum with ABS.

Traction Control:

Not commonly available or standard on 2000 models.

Passive Features

Airbags:

Driver and passenger front airbags standard on all models.

Seat Belts:

3-point front and rear seat belts, driver's side pretensioner.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with cassette player or optional CD player. Basic speaker systems.

Driver Assistance

Driver Assistance Features:

Limited to optional ABS. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane departure warning, etc.

Connectivity

Connectivity Features:

No built-in Bluetooth or USB connectivity. Early voice command systems were not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plug Replacement:

100,000 miles (160,000 km) for platinum-tipped plugs (if equipped); check manual for specific type.

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Timing Belt Replacement:

Critical for SOHC and DOHC engines. Recommended replacement every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years due to potential catastrophic failure if it breaks. Manual will specify exact interval.

Fluid Specifications

Engine Oil Specification:

API Service SG, SH, SJ or higher; SAE 5W-30 recommended for most conditions (check manual for climate-specific grades).

Coolant Specification:

Chrysler 50/50 Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent.

Brake Fluid Specification:

DOT 3

Power Steering Fluid:

ATF+4 or specified Mopar power steering fluid.

Known Issues

Common Issues:

Timing belt failure (if not replaced on schedule), coil pack failure, ignition module failure, exhaust manifold cracks, heater core leaks, power steering pump leaks, automatic transmission internal failures (especially on earlier models), suspension bushings wear.

Filter Part Numbers

Oil Filter Example:

Mopar: MO-090, Wix: 57217, Fram: PH373.

Air Filter Example:

Mopar: 4667141, Wix: 49178, Fram: CA8052.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Chrysler Corporation (later DaimlerChrysler, then FCA, now Stellantis) has a history of producing a wide range of vehicles, from affordable compacts to luxury sedans and trucks. The Neon was part of their strategy to compete more effectively in the compact car segment.

Model Evolution

Model Evolution Generation:

The 2000 model year represents the latter part of the first generation Neon (1995-1999) and the beginning of the second generation (2000-2005). The 2000 model year saw a significant redesign, with a new platform and updated styling, moving away from the original PL platform to the newer PG platform.

Production

Production Years:

First Generation: 1995-1999; Second Generation: 2000-2005.

Manufacturing Locations:

Belvidere, Illinois, USA; Toluca, Mexico.

Sales Performance:

The Neon was a significant volume seller for Chrysler in the late 1990s and early 2000s, though sales fluctuated with market trends and competition.

🏆 Awards & Recognition

Recognitions

Recognitions:

The Neon received positive remarks from automotive journalists for its styling and handling when introduced, particularly the ACR (American Club Racer) versions which were geared towards autocross and track enthusiasts. However, it faced criticism for some reliability concerns compared to key Japanese competitors.