Chrysler Dodge Neon 1999 Workshop Service Repair Manual

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UGS: 78135

Mots clés: 1999 Car Chrysler Dodge Neon Marine Misc Outboard Engines

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Description

The Chrysler/Dodge Neon, a compact car produced from 1999, offered a blend of sporty styling and driver-focused interior design, making it a competitive option in its segment. This second-generation model featured a significant redesign, presenting more rounded aesthetics and enhanced safety features compared to its predecessor. Available as a 2-door coupe or 4-door sedan, the Neon was powered by a 2.0-liter engine, offered in both Single Overhead Cam (SOHC) and Double Overhead Cam (DOHC) configurations, delivering approximately 132 to 150 horsepower respectively. It was equipped with front-wheel drive, a 5-speed manual or 4-speed automatic transmission, and a focus on accessible pricing for budget-conscious consumers and first-time car buyers. This Workshop Service Repair Manual provides comprehensive factory-level service and repair information for the 1999 Chrysler/Dodge Neon. It covers all major vehicle systems, including the powertrain (engine and transmission), chassis (suspension, steering, brakes), electrical systems, and body and trim. The manual details essential procedures such as scheduled maintenance, fluid changes, diagnostic troubleshooting, and step-by-step repair and overhaul instructions for all components. Additionally, it includes critical technical specifications, torque values, fluid capacities, and wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle to factory standards.

🏷️ Basic Information

Identification

Make:

Chrysler / Dodge

Model:

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact car.

Target Audience:

Budget-conscious consumers, first-time car buyers, compact sedan segment.

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra.

Key Features

Design Philosophy:

Sporty styling, driver-focused interior, accessible pricing.

Drivetrain Options:

Front-wheel drive (FWD) only.

📋 Manual Details

Coverage Areas

Coverage:

Complete factory service and repair for Chrysler/Dodge Neon 1999.

Page Count

Estimated Page Count:

Hundreds of pages (printable).

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.0L SOHC/DOHC), transmission (manual & automatic), drivetrain.

Chassis:

Suspension (front & rear), steering, brakes (front disc/rear drum or disc), wheels, tires.

Electrical:

Body electrical systems, lighting, instrument cluster, power accessories, wiring diagrams.

Body And Trim:

Exterior body panels, interior trim, doors, windows, seats, HVAC system.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing.

Repair And Overhaul:

Detailed step-by-step repair procedures for all major systems, engine rebuild, transmission overhaul.

Specifications And Data:

Torque specifications, clearances, fluid capacities, electrical schematics, diagnostic data.

Technical Depth

Depth:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF (depending on original scanning quality).

Print Quality

Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Various, commonly EDZ (2.0L SOHC) and ACH (2.0L DOHC). Exact code depends on trim.

Displacement:

2.0 Liters (1996 cc).

Performance

Horsepower Sohc:

132 hp @ 5600 rpm (approximate).

Torque Sohc:

130 lb-ft @ 4500 rpm (approximate).

Horsepower DOHc:

150 hp @ 6000 rpm (approximate, for ACR/Viper trims).

Torque DOHc:

135 lb-ft @ 5000 rpm (approximate, for ACR/Viper trims).

Fuel System

Induction:

Multi-point Fuel Injection (MPI).

Fuel Type:

Unleaded gasoline.

Engine Features

Valvetrain:

SOHC (Single Overhead Cam) 16-valve or DOHC (Double Overhead Cam) 16-valve.

Cooling System:

Pressurized liquid cooling system.

Ignition System:

Electronic ignition with distributorless ignition system (DIS) or distributor-based.

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission.

Optional

Transmission Type:

4-speed automatic transmission.

Features

Clutch:

Hydraulic actuation for manual transmission.

Automatic Transmission Control:

Electronic control for automatic transmission.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 synthetic gear oil (refer to manual for exact specs/part numbers).

Automatic Transmission Fluid:

Chrysler ATF+4 (or equivalent). Refer to manual for exact fluid type and capacity.

📐 Dimensions

Exterior

Body Styles:

2-door coupe, 4-door sedan.

Wheelbase:

104.4 inches (2652 mm).

Length:

Approx. 174.6 inches (4435 mm) for sedan, 172.5 inches (4382 mm) for coupe.

Weights

Curb Weight:

Approx. 2700 - 2900 lbs (1225 - 1315 kg), depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star driver, 4-star passenger (for 1999 model year sedan).

Active Features

Brakes:

Front disc brakes, rear drum or disc brakes (depending on trim). Optional ABS.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Front seatbelt pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.

Driver Assistance

Features:

Limited. Primarily reliant on driver skill and basic active safety features like ABS (optional).

Connectivity

Features:

None (no integrated Bluetooth, USB, or smartphone integration typical of modern vehicles).

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 - 7,500 miles or 6-12 months, using synthetic oil recommended for best results.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 - 60,000 miles, depending on plug type (standard vs. platinum/iridium).

Timing Belt Replacement:

Critical: Every 60,000 - 90,000 miles or 5-7 years for SOHC/DOHC engines. Failure can cause severe engine damage.

Fluid Specifications

Engine Oil:

API certified, SAE 5W-30 or 5W-20 synthetic blend or full synthetic recommended. Capacity approx. 4.5 quarts (4.3 L) with filter.

Coolant:

Chrysler specific OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Capacity approx. 7.0 quarts (6.6 L).

Brake Fluid:

DOT 3 or DOT 4 automotive brake fluid. Capacity approx. 0.5 - 1 quart (0.5 - 1 L).

Known Issues

Engine Performance:

Intake manifold gasket leaks, oil leaks (valve cover, oil pan), exhaust manifold cracks (especially on DOHC), piston slap (on early models).

Electrical:

Window regulator failures, power lock actuator failures, dashboard illumination issues, PCM (Powertrain Control Module) failures.

Suspension And Steering:

Sway bar end link wear, ball joint wear, tie rod end wear, power steering pump noise/leaks.

HVAC:

Blend door actuator failures, AC system leaks (compressor, condenser).

Body:

Rust formation (wheel wells, rocker panels), door hinge wear, trunk seal degradation.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

USA (Chrysler Corporation).

Model Evolution

Generation:

Second generation (1999-2006).

Redesign Notes:

The 1999 model marked a significant redesign with more rounded styling, improved interior quality, and enhanced safety features compared to the first generation.

Production

Manufacturing Plant:

Belvidere, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Award Type:

None specific to 1999 model year, but the Neon was generally well-regarded for its value and driving dynamics in its class at launch.