Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking detailed repair information.
Value Proposition:
Provides extensive repair and maintenance data, empowering users to service their vehicles and save on labor costs.
Unique Selling Points:
Instant download, printable pages, high-quality diagrams, comprehensive model and engine coverage.
Models Covered:
Chrysler Town & Country (FWD & AWD), Dodge Caravan/Grand Caravan (FWD), Chrysler Voyager/Grand Voyager (FWD & AWD, LHD & RHD)
Estimated Page Count:
Refer to specific digital manual length, typically 1500-3000+ pages for full service manuals.
Manual Type:
Service Repair Manual
Powertrain Systems:
Engine mechanical, fuel system, ignition system, emissions control, exhaust system, cooling system, automatic transmission.
Chassis Systems:
Suspension (front & rear), steering, brakes (front & rear, ABS), driveline, differential, tires & wheels.
Body And Electrical Systems:
Body (exterior & interior), frame & bumpers, heating & air conditioning, audio system, chime/buzzer, electronic control modules (ECMs), horn, instrument cluster, lamps, message systems, power systems (windows, locks, mirrors), restraints (airbags), speed control, vehicle theft security, wipers/washers, wiring diagrams.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), electrical system diagnostics, component testing.
Maintenance Procedures:
Scheduled maintenance, lubrication, fluid changes, filter replacements, belt inspections/replacements, tune-up procedures.
Repair Procedures:
Component removal and installation, rebuild procedures (engine, transmission), adjustments, calibration.
Technical Specifications:
Torque specifications, clearances, fluid capacities, part numbers, electrical schematics, component data.
Depth Of Coverage:
Comprehensive; covers basic maintenance to major repairs and diagnostics.
Print Quality:
High quality, printable pages.
Searchability:
Likely searchable text within the PDF format.
Binding Type:
Digital Download (PDF), no physical binding.
Paper Type:
Not Applicable (Digital).
Operating Systems:
All versions of Windows & Mac.
Software Requirements:
Adobe PDF Reader.
Available Engines:
2.4L 4-cylinder (16-Valve Gasoline DOHC MPI), 3.3L 6-cylinder (Gasoline SMPI), 3.8L 6-cylinder (Gasoline SMPI), 3.3L 6-cylinder (Ethanol Flex Fuel), 2.5L 4-cylinder (16 Valve Turbo Diesel).
2.4L DOHc:
Estimated 150 HP @ 5200 RPM, 160 lb-ft torque @ 4000 RPM (MPI - Multi-Point Injection).
3.3L V6 Smpi:
Estimated 180 HP @ 5000 RPM, 205 lb-ft torque @ 3200 RPM (SMPI - Sequential Multi-Point Injection).
3.8L V6 Smpi:
Estimated 200 HP @ 5200 RPM, 240 lb-ft torque @ 3600 RPM (SMPI - Sequential Multi-Point Injection).
Fuel Delivery 2.4L:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI).
Fuel Delivery V6:
Electronic Fuel Injection (EFI) with Sequential Multi-Point Injection (SMPI).
Flex Fuel Capability:
3.3L V6 Flex Fuel variant available for E85 compatibility.
Turbo Diesel Fuel System:
Turbocharged Diesel injection system for the 2.5L engine.
Automatic Transmission Standard:
Typically the 4-speed automatic transmission (e.g., 41TE/42LE family) for gasoline engines.
Transmission Options:
FWD and AWD variants available, transmission specifics may differ.
Transmission Fluid Specification:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent.
Audio Systems:
Various factory radio options including AM/FM, cassette, CD players, and optional premium sound systems with amplifiers.
Cruise Control:
Standard Speed Control (Cruise Control) across most trims.
Remote Keyless Entry:
Available remote keyless entry system for door locks and potentially power liftgate.
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult the manual for exact recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified by the manual, especially under severe service.
Spark Plug Replacement 2.4L:
Approximately every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs. Check manual for specific plug type and interval.
Spark Plug Replacement V6:
Typically 60,000-100,000 miles (96,000-160,000 km) for long-life plugs. Refer to manual for specific recommendations.
Engine Oil Specification Gasoline:
SAE 5W-30 or 5W-40, API certified. Consult manual for precise viscosity and certification requirements based on temperature.
Engine Oil Specification Diesel:
Consult manual for specific diesel engine oil grade (e.g., 15W-40 or 10W-30) and API classification (e.g., CI-4 or CH-4).
Coolant Specification:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically HOAT or OAT type, P/N 05103531AA or equivalent, mixed 50/50 with distilled water.
Common Powertrain Issues:
Transmission solenoid issues, intake manifold gasket leaks (especially on older V6 engines), oil filter housing leaks, EGR valve clogging (2.4L).
Common Chassis Issues:
Suspension component wear (ball joints, tie rod ends), rear axle bearing noise, brake wear, power sliding door mechanism issues.
Common Electrical Issues:
Instrument cluster failure (especially odometer), power window motor failures, radiator fan control module issues, intermittent electrical gremlins.
Minivan Pioneering:
Chrysler and Dodge are credited with popularizing the minivan segment in North America with earlier models like the original Caravan/Voyager.
Third Generation:
The 2002 model falls within the third generation (1996-2000) and potentially the initial phase of the fourth generation (2001-2007), depending on specific platform updates for the model year. The RS/RG designation points to this era.
Manufacturing Locations:
Primarily manufactured in North America, including plants in Canada and the United States.
