🏷️ Basic Information

Make:

Chrysler/Dodge

Model:

Voyager

Model Years:

1997, 1998

Vehicle Type:

Minivan

Generation Designation:

NS (Second Generation)

👋 Introduction

Target Audience:

Vehicle owners, independent repair shops, automotive technicians, hobbyists.

Value Proposition:

Provides comprehensive, dealership-level repair information at a fraction of the cost of professional labor or proprietary service portals.

Feature 1:

Instant download for immediate access to repair information.

Feature 2:

'100% COMPLETE and INTACT' assurance from the seller.

Feature 3:

Printable format for convenient use in a workshop environment.

📋 Manual Details

Covered Models:

Chrysler Voyager, Dodge Voyager

Regions Covered:

North America (implied, common for these models)

Estimated Page Count:

Extensive (specific number not provided, but described as '100% COMPLETE and INTACT')

Type:

Workshop Repair Service Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, and reassembly.

Engine Lubrication System:

Oil pump, oil filter, oil pan, oil pressure diagnostics and service.

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan assembly, pressure testing.

Engine Control System:

ECU operation, sensor diagnostics (e.g., crankshaft position, camshaft position, MAP, TPS), fuel injector control.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank service, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifold, catalytic converter, muffler, oxygen sensors, emission control systems.

Clutch:

Manual transmission clutch operation, adjustment, and replacement (if applicable to specific trims).

Manual Transaxle:

Service procedures for manual gearboxes, including gear changes and internal component repair.

Automatic Transaxle:

Detailed overhaul, diagnostic procedures, fluid and filter changes for automatic transmissions.

Front Axle:

CV joints, axle shafts, wheel bearings, differential service (if applicable).

Rear Axle:

Axle shafts, wheel bearings, rear differential service (if applicable).

Front Suspension:

Struts, control arms, ball joints, sway bar, bushings, wheel alignment.

Rear Suspension:

Shock absorbers, trailing arms, coil springs, bushings, alignment.

Road Wheels And Tyres:

Tire pressure monitoring, rotation, balancing, wheel replacement, lug nut torque specifications.

Brake System:

Disc brake calipers, pads, rotors, drum brakes, wheel cylinders, brake lines, bleeding procedures.

Parking Brake System:

Parking brake cable adjustment and repair, caliper integrated parking brakes.

Brake Control System:

ABS diagnostics and component testing (wheel speed sensors, hydraulic control unit).

Power Steering System:

Power steering pump, steering rack/gearbox, hoses, fluid level and condition checks.

Steering System:

Steering column, tie rods, steering linkage components.

Seat Belts:

Seat belt operation, pre-tensioner systems, buckle inspection.

Supplemental Restraint System Srs:

Airbag module diagnostics, sensor replacement, SRS warning light troubleshooting.

Body Lock And Security System:

Door locks, latches, keyless entry systems, alarm system troubleshooting.

Glasses Window System And Mirrors:

Power window regulators, manual window mechanisms, mirror adjustments and replacements.

Roof:

Roof panel repairs, sunroof mechanisms and seals (if equipped).

Exterior And Interior:

Body panel alignment, trim component replacement, interior panel removal and installation.

Instrumental Panel:

Instrument cluster removal and repair, gauge diagnostics, indicator light functions.

Seat:

Seat track adjustments, seat upholstery, power seat mechanisms (if equipped).

Air Conditioner System:

Refrigerant system diagnostics, compressor, condenser, evaporator service, climate control unit.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Starting And Charging System:

Battery, alternator, starter motor diagnostics and replacement.

Lighting System:

Headlights, taillights, interior lights, fog lights, bulb replacement and wiring.

Driver Information System:

On-board computer, warning lights, message center troubleshooting.

Wiper Washer And Horn:

Wiper motor, washer pump, wiper arms, horn operation.

Body Control System:

Central body computer modules, power accessory control.

Lan System:

Diagnostics for Local Area Network (LAN) communication between modules (if applicable).

Audio Visual Navigation And Telephone System:

Radio, speaker, antenna, GPS, and early mobile phone integration systems.

Auto Cruise Control System:

Cruise control module, switches, vacuum lines (if applicable), and speed sensor diagnostics.

Power Supply Ground And Circuit Elements:

Fuse box locations, fusible links, grounding points, relay testing.

General Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation, lubrication.

Troubleshooting:

Diagnostic charts and symptom-based problem solving for all major systems.

Repair Procedures:

Step-by-step instructions for component removal, repair, and installation.

Rebuild Procedures:

Detailed instructions for overhauling major components like engines and transmissions.

Restoration:

Guidance on refurbishing and restoring various vehicle systems and components.

Diagnostics:

Comprehensive diagnostic procedures, including use of scan tools and electrical testing methods.

Depth:

Covers basic maintenance to complex engine and transmission overhauls, suitable for professional technicians and skilled DIYers.

📊 Manual Specifications

Format:

PDF

Readability:

Viewable and printable with any PDF reader.

Searchability:

Likely text-searchable, though not explicitly stated. Quality of OCR can vary in older scanned documents.

Quality Description:

High Quality Photos, Illustrations And Diagrams.

Binding:

Digital Download (not applicable for physical binding)

Paper Type:

Digital Download (not applicable for physical paper type)

⚙️ Engine Specifications

Engine Options:

Likely covers the 3.0L (181 cu in) Mitsubishi V6 (6G72) and the 3.3L (201 cu in) Chrysler V6 (EGA/EGH). Specific engines covered depend on the exact manual content.

Horsepower 3 0L V6 Approx:

150-155 hp @ 5000 rpm

Torque 3 0L V6 Approx:

170-175 lb-ft @ 3000 rpm

Horsepower 3 3L V6 Approx:

158-166 hp @ 5000 rpm

Torque 3 3L V6 Approx:

191-200 lb-ft @ 3000-3200 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Transmission Options:

4-speed automatic transaxle (e.g., A604/41TE).

Transmission Options:

Manual transaxle was available on some lower trims or specific markets, but less common for the Voyager nameplate in North America during this period. The manual explicitly lists it, so it's covered.

Automatic Transmission Type:

Electronically controlled automatic transaxle with torque converter.

📐 Dimensions

Wheelbase:

Approx. 113.3 inches (2878 mm)

Length:

Approx. 189.9 inches (4823 mm)

Width:

Approx. 72.4 inches (1839 mm)

Height:

Approx. 68.5 inches (1740 mm)

Curb Weight Approx:

3600-4000 lbs (1633-1814 kg), varies by engine and equipment.

Cargo Volume Behind 3Rd Row Approx:

Approx. 15-20 cu ft

Cargo Volume With 3Rd Row Folded Approx:

Approx. 40-50 cu ft

Cargo Volume With All Seats Removed Approx:

Approx. 100-150 cu ft

🛡️ Safety Features

NHTSA Front Impact Rating Driver 1997:

Four stars (Good)

NHTSA Front Impact Rating Passenger 1997:

Four stars (Good)

NHTSA Side Impact Rating Front Passenger 1997:

Three stars (Acceptable)

ABS:

Available (Standard on some trims, optional on others)

Traction Control:

Available on certain models/trims.

Airbags:

Driver and front passenger airbags (SRS).

Seat Belts:

Front and rear seat belts; front seat belts with pretensioners.

💡 Technology Features

Audio System:

Factory AM/FM cassette or CD players, with optional premium sound systems. Speaker configurations varied by trim level.

Cruise Control:

Standard cruise control, often vacuum-operated in earlier models, but electronically controlled in this generation.

Early Phone Integration:

Some models featured integrated cellular telephone options or wiring for aftermarket installations.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 7,500 miles (4,800 to 12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for exact recommendations).

Transmission Fluid Change Interval:

Every 30,000 to 60,000 miles (48,000 to 96,000 km) or as specified by driving conditions (severe service often means more frequent changes).

Coolant Change Interval:

Typically every 30,000 to 50,000 miles (48,000 to 80,000 km) for conventional coolant, or longer for extended-life coolant if used.

Engine Oil Type:

SAE 5W-30 (API certified meeting Chrysler MS-6395 specification, consult manual for specific engine recommendations).

Automatic Transmission Fluid Type:

Chrysler ATF+4® (or equivalent specification for that era, likely ATF+3 initially, manual will specify the correct type for the specific transmission).

Coolant Type:

Chrysler-specified antifreeze/coolant (e.g., 50/50 mix of ethylene glycol and deionized water).

Common Issue 1:

Transmission problems, particularly the 41TE, can experience solenoid failures, torque converter shudder, or internal wear leading to shifting issues. Regular fluid changes are critical.

Common Issue 2:

Head gasket leaks on some V6 engines, especially the Mitsubishi 6G72, though less prevalent than in earlier models.

Common Issue 3:

Power sliding door mechanisms can become stiff or fail over time due to wear and debris ingress.

Common Issue 4:

EGR valve clogging can lead to rough idling and stalling.

Common Issue 5:

Front suspension components (ball joints, tie rod ends, struts) can wear due to vehicle weight and mileage.

📚 Vehicle History

Parent Company:

Chrysler Corporation

Generation:

NS (Second Generation) 1996-2000. This generation introduced significant styling and mechanical updates over the previous RS generation.

Market Niche:

The Voyager (and its Dodge Caravan sibling) were pioneers and leaders in the minivan segment.

Production Plant:

Windsor Assembly Plant, Windsor, Ontario, Canada (primary).

🏆 Awards & Recognition

Car And Driver 10Best:

The Chrysler Town & Country / Dodge Grand Caravan / Plymouth Voyager platform often received accolades, frequently appearing on Car and Driver's 10Best lists for minivans in its early years. While specific awards for the '97-'98 models might vary, the platform was highly regarded.