Vehicle Segment:
Full-size Minivan
Target Audience:
Families, individuals requiring significant passenger and cargo capacity, fleet operators.
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Mercury Monterey, Nissan Quest, Kia Sedona, Hyundai Entourage.
Interior Versatility:
Flexible seating arrangements (Stow 'n Go or similar systems), ample passenger space, family-friendly features.
Powertrain Options:
Focus on V6 engines for towing and hauling capability.
Comfort And Convenience:
Features like power sliding doors, power liftgate, rear-seat entertainment options.
Primary Coverage:
North America (US, Canada, Mexico)
Secondary Coverage:
Export Markets (where applicable for RT platform)
Estimated Pages:
1500-2000 (typical for comprehensive workshop manuals)
Type:
Service Repair Workshop Manual
Format:
Digital (likely PDF, sometimes CD-ROM)
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Automatic Transmission (e.g., 4-speed, 6-speed variants), Driveline Components, Axles, Driveshafts
Chassis:
Suspension (Front and Rear), Steering System, Brake System (ABS, EBD components), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Controls, Power Accessories (Windows, Locks, Seats, Doors), Audio System, Safety Systems (Airbags, Seatbelts)
Body:
Exterior Body Panels, Interior Trim, Seats, Doors, Windows, Glass, HVAC System Components (ducts, blower motor), Bumpers, Body Sealing
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements, Spark Plug Service
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures, Symptom-based Diagnostics
Repair:
Component Removal and Installation, Overhaul Procedures, Adjustments, Component Rebuilding (where applicable)
Technical Data:
Torque Specifications, P&N (Pressure and Noise) Specifications, Diagnostic Specifications, Alignment Specifications, Component Dimensions
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and component-level repair.
Searchability:
Searchable PDF (if digitally sourced), allowing for quick text lookup of specific components or procedures.
Resolution:
High-resolution graphics, diagrams, and schematics for clarity. Professional typesetting.
Binding:
N/A (for digital format, but if physical: spiral-bound or perfect-bound for ease of use in a workshop environment)
Paper Type:
N/A (for digital format, but if physical: durable, coated paper to resist grease and shop contaminants)
Engine Code And Type:
3.8L V6 (EGH), 3.3L V6 (EVE/EVA - less common in these years, but could be present in early models or specific markets)
Displacement:
3778 cc (3.8L)
Horsepower:
Approx. 200-215 hp (varies slightly by year and specific engine variant)
Torque:
Approx. 230-240 lb-ft (varies slightly by year and specific engine variant)
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
ECU:
Powertrain Control Module (PCM) - specific part numbers and calibration data covered in manual.
Compliance:
Meets EPA/CARB emissions standards for the specified model years.
Transmission Type:
4-speed Automatic Transaxle (e.g., 41TE/42LE variant)
Transmission Type:
6-speed Automatic Transaxle (may be optional or introduced later in the generation)
Transmission Control:
Electronically Controlled Transmission (ECT) with driver-selectable modes (e.g., Normal, Overdrive Off).
Atf Type:
Chrysler ATF+4 (or equivalent specified by Chrysler for the given transmission)
Fluid Capacity:
Approx. 4.0-5.0 quarts (dry fill), approx. 11.0-12.0 quarts (total capacity) - refer to manual for precise figures and procedure.
Length:
Approx. 201.0 inches
Width:
Approx. 77.0 inches
Height:
Approx. 68.4 inches
Wheelbase:
Approx. 121.5 inches
Passenger Volume:
Approx. 150-160 cubic feet (depending on seating configuration)
Cargo Volume Behind 3Rd Row:
Approx. 30-40 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 80-90 cubic feet
Cargo Volume Max:
Approx. 150-160 cubic feet (seats folded/removed)
Curb Weight:
Approx. 4,200 - 4,500 lbs (depending on configuration and equipment)
Gross Vehicle Weight Rating:
Approx. 5,775 - 5,950 lbs
Towing Capacity:
Approx. 3,800 - 4,000 lbs (with optional towing package)
NHTSA Front Impact:
5-star rating (typically for driver and passenger in frontal crash tests for this era)
NHTSA Side Impact:
4-star rating (typically for front seats, 3-star for rear seats in side impact tests)
IIHS Ratings:
Good (typically in frontal offset crash tests, but side impact ratings may vary)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard Traction Control System (TCS) depending on trim level.
Electronic Stability Control:
Optional Electronic Stability Control (ESC) or similar system (e.g., ESP) may be available.
Airbags:
Frontal airbags (driver and passenger), optional side-impact airbags (front row), optional side-curtain airbags (all rows).
Seatbelts:
3-point seatbelts with pretensioners for front seats, 3-point seatbelts for all rear seats. LATCH child seat anchors.
Child Safety:
Child door locks, integrated child seat options in some configurations.
Audio System:
Factory AM/FM/CD player, optional CD/DVD changer, available Sirius Satellite Radio. Uconnect hands-free communication system may be available on higher trims.
Rear Seat Entertainment:
Optional DVD player with flip-down or in-dash screen and wireless headphones.
Parking Assist:
Optional rear parking assist sensors.
Remote Keyless Entry:
Standard or optional feature for door unlocking and alarm disarming.
Power Features:
Power windows, power door locks, power adjustable pedals (on some trims), power liftgate.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specific Severe vs. Normal service).
Transmission Fluid Change:
Every 30,000-60,000 miles, or as specified by severe service conditions. Crucial for longevity.
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years, depending on coolant type (OAT/HOAT).
Spark Plug Replacement:
Every 60,000-100,000 miles, depending on spark plug type (e.g., platinum or iridium).
Engine Oil Type:
SAE 3.8L: 5W-30 Synthetic or Synthetic Blend. Always verify with manual for specific viscosity and API service category.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change.
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Pink Antifreeze/Coolant, or equivalent.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent meeting Chrysler MS-5901.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Hard Shifting:
Common on earlier models of this generation; can be related to solenoid packs, valve body issues, or fluid/filter service.
Rear Ac Leaks:
Potential for leaks in the rear A/C evaporator or lines, especially in humid climates.
Power Sliding Door Failures:
Motor, switch, or track issues can lead to malfunction of power sliding doors.
Water Pump Leaks:
The 3.8L engine can be prone to water pump leaks over time.
Cv Axle Wear:
Front CV axles may require replacement due to wear, particularly with higher mileage or under heavy use.
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the original Dodge Caravan/Plymouth Voyager in the mid-1980s. The Grand Voyager is the long-wheelbase variant.
Generation:
This represents the fourth generation of the Chrysler minivan platform (RS Body Style continued and evolved into the RT platform in later years, but 2005-2007 often falls into the latter half of the preceding generation or early transition).
Rt Platform Introduction:
The RT platform for the Grand Voyager (along with Dodge Grand Caravan and Chrysler Town & Country) was introduced around 2008. Thus, 2005-2007 Grand Voyagers are typically based on the preceding RS platform, which saw significant updates.
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Production Years For Generation:
The specific generation covering 2005-2007 began production around 2000/2001 and continued with mid-cycle refreshes.
Consumer Reports Ratings:
Past ratings may have been mixed; often cited for practicality but sometimes criticized for reliability or driving dynamics compared to competitors.
Jd Power Dependability:
May have received average or below-average ratings for dependability in certain model years of this generation.
Family Car Awards:
Often recognized for its spaciousness and family-friendly features in various automotive publications and consumer surveys.
