🏷️ Basic Information

Make:

Chrysler

Model:

Grand Voyager

Year:

2006

Generation:

Fourth Generation (RS/RG platform)

Platform Code:

RS/RG

👋 Introduction

Target Audience:

Professional technicians and serious DIY mechanics.

Value Proposition:

Empowers owners to make informed maintenance and repair decisions by providing factory-level knowledge.

Alternative Sources:

Comparable to factory service manuals purchased directly from dealerships or specialized automotive publishers.

Instructional Style:

Step-by-step, teaching factory-level repair and maintenance procedures.

Visual Aids:

Highly detailed exploded pictures and diagrams.

Completeness:

COMPLETE official full factory service repair manual, covering ALL STYLES.

📋 Manual Details

Market Coverage:

Primarily North America (USA, Canada), with potential for European (RG platform) variations implicitly covered due to factory origin.

Estimated Page Count:

Hundreds of pages (exact count not specified, but implies comprehensive content).

Type:

Workshop Service Repair Manual (Factory Official)

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, timing systems, lubrication system, cooling system.

Engine Management:

Fuel injection system, ignition system, emissions control systems (including EVAP), engine control module (ECM) diagnostics and troubleshooting.

Transmission Manual:

Manual transmission (if applicable for specific markets, though automatic is more common for this model year and trim).

Transmission Automatic:

Automatic transmission (4-speed and potentially 6-speed depending on engine) overhaul, diagnostics, fluid and filter service, electronic controls.

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential, axle shafts.

Brakes:

Front and rear brake systems (disc brakes), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake.

Suspension:

Front suspension (independent, MacPherson strut), rear suspension (independent, trailing arm or multi-link depending on configuration), shock absorbers, springs, control arms, bushings.

Steering:

Power steering system, steering column, steering gear/rack and pinion, hydraulic pump, steering linkage.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition switch, wiring diagrams, fuses, relays.

Body Electrical:

Lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, washers, power sliding doors, power liftgate (if equipped).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, climate control module.

Body Interior:

Seating systems, interior trim panels, dashboard, center console, seat belts, airbags (SRS system).

Body Exterior:

Body panels, doors, hood, liftgate, bumpers, glass, mirrors, trim.

Chassis Systems:

Frame/unibody structure, noise, vibration, and harshness (NVH) analysis.

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection/replacement.

Diagnostics Troubleshooting:

Symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical system troubleshooting with wiring diagrams, fuel system diagnostics, emission control system diagnostics.

Repair Overhaul:

Complete engine overhaul, transmission overhaul, brake component replacement (pads, rotors, calipers), suspension component replacement, steering component replacement, electrical component replacement, body panel repair and replacement.

Disassembly Assembly:

Step-by-step procedures for dismantling and reassembling all major vehicle components and systems.

Installation:

Procedures for installing new or replacement parts and components.

Specifications Data:

Critical torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.

Depth:

Comprehensive. Covers from basic maintenance to complete vehicle overhaul, including detailed diagnostic procedures and factory specifications.

📊 Manual Specifications

Format:

PDF

Searchable Text:

Likely searchable (typical for factory PDF manuals).

Printability:

Full Printable (allows printing of entire manual or specific pages).

Diagram Quality:

Top quality diagrams and illustrations.

Type:

Digital Download (PDF)

Type:

Not Applicable (Digital)

Method:

Instant Download

Software:

Adobe PDF Reader & WinZip (for unzipping if compressed).

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

3.3L V6 (EGA), 3.8L V6 (L61), 3.8L V6 Supercharged (L61SC), potentially 2.8L CRD Diesel (depending on market).

3.3L V6 Horsepower:

Approx. 180 hp @ 5000 rpm

3.3L V6 Torque:

Approx. 210 lb-ft @ 3600 rpm

3.8L V6 Horsepower:

Approx. 200 hp @ 5000 rpm

3.8L V6 Torque:

Approx. 240 lb-ft @ 4000 rpm

3.8L V6 Supercharged Horsepower:

Approx. 215 hp @ 4000 rpm

3.8L V6 Supercharged Torque:

Approx. 250 lb-ft @ 4000 rpm

Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher for supercharged models if specified)

🔧 Transmission

Type:

4-speed automatic transmission (41TE/42LE family).

Type:

Possible 6-speed automatic (e.g., 62TE) depending on specific engine and market application, although less common for 2006.

Electronic Control:

Electronically controlled with overdrive.

Fluid Specification:

ATF+4 (Chrysler Material Specification MS-9602)

📐 Dimensions

Wheelbase:

Approx. 119.2 inches (3028 mm)

Length:

Approx. 195.2 inches (4958 mm)

Width:

Approx. 76.2 inches (1935 mm)

Height:

Approx. 68.9 inches (1750 mm)

Curb Weight:

Varies by configuration, typically around 4,200 - 4,700 lbs (1905 - 2132 kg).

🛡️ Safety Features

NHTSA Front Impact:

5-star driver, 5-star passenger (for original crash test data).

NHTSA Side Impact:

4-star front, 4-star rear (for original crash test data).

IIHS Side Impact:

Acceptable (for original crash test data).

ABS:

Standard Anti-lock Braking System (ABS).

Ebd:

Standard Electronic Brakeforce Distribution (EBD).

Airbags:

Front airbags, optional side curtain airbags (covering all three rows).

Seat Belts:

Three-point seat belts with pretensioners for all seating positions.

💡 Technology Features

Entertainment Options:

Optional DVD rear-seat entertainment system, AM/FM stereo with CD player, optional Sirius Satellite Radio.

Parking Assistance:

Optional rear park assist sensors.

Remote Features:

Optional remote keyless entry and power liftgate operation.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used (refer to manual for precise recommendations).

Transmission Fluid Change:

Recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) or as per manual, especially for severe service. Fluid and filter service is critical for longevity.

Coolant Replacement:

Initial replacement around 100,000 miles (160,000 km), then every 50,000 - 100,000 miles (80,000 - 160,000 km) thereafter, using specified coolant.

Spark Plugs:

Platinum or Iridium plugs typically last 100,000 miles (160,000 km).

Engine Oil Type:

SAE 5W-20 or 5W-30 (refer to owner's manual for exact specification based on engine and climate).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically orange or red, meeting MS-9769 or MS-12106 specifications.

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Reliability:

Some models, particularly with the 41TE transmission, can experience issues related to solenoid pack failure, torque converter problems, or internal wear if maintenance is neglected.

Power Sliding Doors:

Motors and mechanisms for power sliding doors can wear over time, leading to slow operation or failure.

Suspension Components:

Wear in ball joints, tie rod ends, and bushings can lead to noise and steering play.

Climate Control Actuators:

Faulty blend door actuators can cause improper air temperature distribution.

📚 Vehicle History

Brand Segment:

Chrysler has a long history in the minivan segment, pioneering the segment with the original Dodge Caravan/Plymouth Voyager in the 1980s.

Fourth Generation Introduction:

The RS/RG platform marked the fourth generation of the minivan, introduced for the 2001 model year, with significant updates for 2005.

2006 Updates:

The 2006 model year falls within the refreshed fourth generation, which included updated styling, powertrains, and interior features.

Manufacturing Location:

Windsor, Ontario, Canada.

Market Name Variants:

Sold as Chrysler Grand Voyager in markets outside North America (based on Dodge Grand Caravan/Chrysler Town & Country).

🏆 Awards & Recognition

Segment Popularity:

The Grand Voyager (and its North American siblings) have historically been leaders in the minivan segment, often appearing on 'best of' lists for family vehicles.

Safety Awards:

Received good ratings in government and insurance industry crash tests for its era.