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Chrysler Laser Talon 1990-1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Laser Talon Years Covered: 1990, 1991 Codes Platform Code: DSM (Diamond-Star Motors) Generation Generation Name: First Generation 👋 Introduction Market Position Positioning: The...
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Chrysler Laser Talon 1990-1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Laser Talon
Years Covered:
1990, 1991
Codes
Platform Code:
DSM (Diamond-Star Motors)
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Positioning:
The Chrysler Laser Talon was a sporty compact car, developed in partnership with Mitsubishi Motors, aiming to capture the performance and import-enthusiast market in North America.
Competitive Analysis
Competitors:
Competed with vehicles like the Honda Prelude, Toyota Celica, Mazda MX-6, and Ford Probe during its production run.
Key Features
Performance Variants:
Offered both naturally aspirated and turbocharged engine options, with the turbocharged models being particularly desirable for their performance capabilities.
Design Heritage:
Shared its platform and many components with the Mitsubishi Eclipse and Plymouth Laser, reflecting the Diamond-Star Motors (DSM) joint venture.
📋 Manual Details
Coverage Areas
Coverage Summary:
Covers all aspects of the Chrysler Laser Talon for 1990-1991 model years, including general information, engine mechanical and electrical systems, emission control, fuel system, suspension, clutch, manual and automatic transaxle systems, driveshaft/axle, steering, brakes, interior/exterior body, body electrical systems, and restraint systems.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valve train, lubrication system, cooling system, engine tuning.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, diagnostic codes.
Emission Control:
Emission control systems, components, diagnosis, and repair procedures.
Fuel System:
Fuel injection system, fuel pump, fuel filter, injectors, fuel pressure regulator, fuel tank, lines, diagnosis.
Suspension System:
Front suspension, rear suspension, shock absorbers, struts, springs, control arms, alignment specifications.
Clutch System:
Clutch assembly, clutch disc, pressure plate, release bearing, clutch hydraulic system, repair, and adjustment.
Manual Transaxle:
Manual transaxle components, operation, removal, installation, overhaul, fluid specifications, shift linkage.
Automatic Transaxle:
Automatic transaxle components, operation, hydraulic control, torque converter, removal, installation, overhaul, fluid specifications, shift control.
Driveshaft Axle:
CV joints, drive axles, wheel bearings, differential operation.
Steering System:
Power steering system, steering rack, pump, hoses, tie rods, steering column, alignment.
Brake System:
Front and rear brakes, disc brakes, brake pads, rotors, calipers, master cylinder, brake lines, ABS (if equipped), parking brake, bleeding procedures.
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, seals, weatherstripping.
Body Electrical:
Lighting system, wipers, horn, power windows, power door locks, mirrors, instrument cluster, audio system, HVAC controls.
Restraint System:
Seat belts, airbags (if equipped), SRS system components, diagnosis, and repair.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and mechanical systems, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major vehicle systems, including component removal, overhaul, and installation.
Diagnostics:
Detailed diagnostic charts, wiring diagrams, and sensor data interpretation for troubleshooting complex issues.
Technical Depth
Depth Of Coverage:
Comprehensive from basic DIY maintenance to in-depth mechanical and electrical system overhauls, suitable for both amateur enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
Yes, zoom in/out functionality available.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Format:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unzipping)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
4G63T 2.0L DOHC Turbocharged Inline-4 (for performance models)
Engine Code And Type Naturally Aspirated:
4G63 2.0L SOHC Naturally Aspirated Inline-4 (for base models)
Performance Turbo
Horsepower Turbo:
Approximately 195 hp @ 6000 rpm
Torque Turbo:
Approximately 203 lb-ft @ 3500 rpm
Performance Naturally Aspirated
Horsepower Naturally Aspirated:
Approximately 135 hp @ 6000 rpm
Torque Naturally Aspirated:
Approximately 125 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (premium unleaded for turbocharged models)
Engine Management
Engine Control Unit:
ECU (Engine Control Unit) with diagnostic capabilities.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
4-Speed Automatic Transaxle
Features
Drivetrain Options:
Front-Wheel Drive (FWD)
AWD Availability:
All-Wheel Drive (AWD) available on select turbocharged models (often designated by 'GSX' or similar trims on the Eclipse/Talon platform).
📐 Dimensions
Exterior
Wheelbase:
Approximately 100.4 inches (2550 mm)
Length:
Approximately 175.2 inches (4450 mm)
Width:
Approximately 69.7 inches (1770 mm)
Height:
Approximately 52.0 inches (1320 mm)
Weights
Curb Weight FWD Manual:
Approx. 2900-3000 lbs (1315-1360 kg)
Curb Weight Turbo AWD:
Approx. 3100-3250 lbs (1406-1474 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings 1990:
Varies by year and specific testing protocols, but generally mid-range for its era.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) was available as an option on some models.
Passive Features
Airbags:
Driver's side airbag typically standard; passenger airbag optional.
Seat Belts:
Front and rear seat belts, with front pretensioners often included.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player was common. CD players were optional or aftermarket additions.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
OBD Ii Compliance:
Not OBD-II compliant; uses older OBD-I diagnostic systems. The manual will detail diagnostic connector locations and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific recommendations.
Timing Belt Replacement:
For 4G63 engines, timing belt replacement is critical, usually recommended every 60,000 - 90,000 miles. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 recommended. Refer to manual for exact viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar coolant specifications.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Known Issues
Turbocharger Reliability:
Turbocharged models can be prone to turbo wear or failure if maintenance is neglected, especially oil changes. Overheating can also be an issue.
Rust And Corrosion:
Common for vehicles of this age; inspect wheel wells, rocker panels, and undercarriage for rust.
Suspension Wear:
Bushings, ball joints, and struts can wear over time, affecting ride quality and handling.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical issues. The manual's wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Chrysler Performance History:
Chrysler historically offered performance-oriented models, but the Laser Talon represented a significant foray into the sport compact segment, leveraging its partnership with Mitsubishi.
Model Evolution
First Generation Introduction:
The first generation DSM platform, including the Chrysler Laser Talon, was introduced for the 1990 model year.
Platform Sharing:
The Chrysler Laser was a rebadged version of the Mitsubishi Eclipse, with the Talon being the Plymouth equivalent, all built on the DSM platform.
Production
Manufacturing Location:
Built at the Diamond-Star Motors plant in Normal, Illinois, USA.
Production Years:
1990-1994 (First Generation)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally received positive reviews for performance and handling, especially the turbocharged models, often praised for their value proposition in the sport compact market.
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