Chrysler As Town Country 1992 Factory Service Repair Manual

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The 1992 Chrysler Town & Country represents a significant entry in the minivan market, offering a blend of practicality and comfort. This model, built on the AS platform, was designed...

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Taper: Car

Distributeur:

UGS: 96224

Mots clés: 1992 Car Chrysler Marine Misc Outboard Engines Town & Country

Variantes de produits

Description

The 1992 Chrysler Town & Country represents a significant entry in the minivan market, offering a blend of practicality and comfort. This model, built on the AS platform, was designed to provide ample space for families and cargo, competing with other contemporary minivans. It was available with either a 3.3-liter or a 3.8-liter overhead valve V6 engine, paired with either a 3-speed or a 4-speed automatic transmission, respectively. Known for its spacious interior and comfortable ride, the Town & Country aimed to deliver a refined family transportation experience, a legacy Chrysler built upon in the minivan segment. This comprehensive Factory Service Repair Manual provides detailed information essential for the maintenance and repair of your 1992 Chrysler Town & Country. It covers all major vehicle systems, including engine mechanical and electrical components, fuel, ignition, and exhaust systems, as well as automatic transmissions, driveline, suspension, steering, and brakes. The manual also includes extensive coverage of the body and chassis, electrical system, HVAC, and interior and exterior trim. With step-by-step procedures, diagnostic troubleshooting guides, wiring diagrams, and specifications, this manual is an indispensable resource for owners and technicians seeking to maintain the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Year:

Body Style:

Minivan

Codes

Platform Code:

👋 Introduction

Market Position

Market Position:

The 1992 Chrysler Town & Country was a cornerstone in the burgeoning minivan segment, offering family-friendly practicality and comfort.

Competitive Analysis

Competitors:

Competed directly with vehicles like the Chevrolet Lumina APV, Pontiac Trans Sport, and Ford Aerostar.

Key Features

Key Features:

Front-wheel drive, spacious interior, available Stow 'n Go seating (though not in this generation), and comfortable ride quality.

📋 Manual Details

Coverage Areas

Engine Mechanical:

Engine Electrical:

Fuel System:

Ignition System:

Exhaust System:

Transmission Automatic:

Driveline:

Suspension:

Steering:

Brakes:

Body And Chassis:

Electrical System:

HVAC System:

Interior Trim:

Exterior Trim:

Diagnostic Troubleshooting:

Maintenance Procedures:

Wiring Diagrams:

Specifications And Tolerances:

Page Count

Page Count:

Approx. 1000+

Manual Type

Manual Type:

Factory Service Repair Manual

Coverage Type:

Factory Original Equipment (OE) Specifications

Manual Identifier:

Chrysler Factory Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

V6 3.3L (EGA) and 3.8L (EGH) engine overhaul, tuning, diagnostics, emission controls.

Transmission Systems:

A604 (4-speed automatic) and A727 (3-speed automatic) transmission repair, overhaul, and diagnostics.

Chassis Systems:

Front and rear suspension, steering, braking system (including ABS), wheel alignment.

Electrical Systems:

Complete engine control system, lighting, instrumentation, power windows, locks, seats, wiper systems, audio system, and body control modules.

Body And Interior:

Body panel removal and installation, door mechanisms, interior trim, seating systems, and HVAC components.

Procedures Included

General Repairs:

Oil changes, filter replacements, spark plug service, belt replacements, fluid checks and changes.

Engine Overhaul:

Engine disassembly, inspection, cleaning, rebuilding, and reassembly with detailed torque specifications and clearances.

Transmission Service:

Transmission fluid and filter changes, internal component inspection, solenoid testing, and complete rebuild procedures.

Brake System Repair:

Brake pad and rotor replacement, caliper service, brake line inspection and replacement, ABS system diagnostics and bleeding procedures.

Suspension And Steering Repair:

Strut and shock absorber replacement, ball joint and tie rod end service, power steering system repair.

Electrical Troubleshooting:

Step-by-step diagnostic charts, component testing procedures, and identification of electrical faults using wiring diagrams.

HVAC Diagnostics:

Refrigerant system service, component testing (compressor, blower motor, actuators), and leak detection.

Body Panel Alignment:

Procedures for removing and installing doors, fenders, hood, and tailgate, with alignment specifications.

Diagnostics:

Fault code retrieval, live data interpretation, and component testing for all major systems.

Assembly Disassembly:

Detailed step-by-step instructions for disassembling and reassembling all major vehicle components.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

Diagnostic Tools Covered:

References to specific diagnostic procedures and expected readings, implying the use of basic electrical test equipment.

Troubleshooting Methodology:

Flowchart-based troubleshooting guides for common symptoms.

📊 Manual Specifications

File Format

File Format Details:

Searchable PDF with high-resolution images and diagrams.

Searchability:

Full text search functionality for quick access to specific topics.

Print Quality

Print Quality Description:

Printable pages for workshop use, ensuring clarity of technical illustrations.

Binding Type

Binding Type Description:

N/A (Digital Format)

Paper Type

Paper Type Description:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.3 Liters (201 cu in)

Engine 1 Code:

Engine 1 Configuration:

Overhead Valve (OHV) V6

Engine 1 Horsepower:

150 hp @ 4400 rpm

Engine 1 Torque:

180 lb-ft @ 2800 rpm

Optional Engine

Engine 2 Displacement:

3.8 Liters (230 cu in)

Engine 2 Code:

Engine 2 Configuration:

Overhead Valve (OHV) V6

Engine 2 Horsepower:

162 hp @ 4000 rpm

Engine 2 Torque:

205 lb-ft @ 2400 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Performance

Compression Ratio 3.3L:

8.4:1

Compression Ratio 3.8L:

8.5:1

🔧 Transmission

Standard

Transmission Type Standard:

3-speed automatic (TorqueFlite A727)

Optional

Transmission Type Optional:

4-speed automatic (Ultradrive A604 transaxle)

Features

Features:

Electronic overdrive available on A604 transmission for improved fuel economy.

Fluid Specifications

Atf Type:

Chrysler ATF+3 (or equivalent)

📐 Dimensions

Exterior

Length:

187.2 inches

Width:

74.2 inches

Height:

68.3 inches

Wheelbase:

119.2 inches

Cargo

Cargo Volume Behind 1St Row:

Approx. 140 cu ft

Weights

Curb Weight Est:

3,700 - 4,000 lbs

Gross Vehicle Weight Rating Est:

5,300 - 5,500 lbs

🛡️ Safety Features

Ratings

NHTSA Ratings 1992:

Driver side frontal: 4 stars, Passenger side frontal: 3 stars.

Active Features

Active Safety Features:

Optional Anti-lock Braking System (ABS).

Passive Features

Passive Safety Features:

Lap and shoulder belts for all seating positions, child seat anchor points.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with cassette player, optional premium sound system.

Driver Assistance

Driver Assistance Features:

Optional ABS.

Connectivity

Connectivity Features:

N/A (No modern connectivity features like Bluetooth or USB were standard).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months, whichever comes first (under normal driving conditions).

Transmission Fluid Change Interval:

Every 30,000 miles or 24 months.

Coolant Flush Interval:

Every 30,000 miles or 24 months.

Spark Plug Replacement:

Refer to manual for specific intervals based on engine type (typically around 30,000-60,000 miles).

Fluid Specifications

Engine Oil Type:

API SG/SH, SAE 5W-30 (preferred) or 10W-30.

Engine Oil Capacity 3.3L:

4.5 US quarts (with filter)

Engine Oil Capacity 3.8L:

4.5 US quarts (with filter)

Coolant Type:

Chrysler Type 2 (50/50 mix of antifreeze and distilled water)

Brake Fluid Type:

DOT 3

Known Issues

Common Issues Engine:

Head gasket leaks (particularly on early 3.3L models), intake manifold gasket leaks, valve cover gasket leaks.

Common Issues Transmission:

A604 transmission solenoid failures, torque converter clutch shudder, fluid leaks.

Common Issues Electrical:

Instrument cluster failures, power window motor issues, blower motor resistor failures.

Common Issues Suspension:

Worn control arm bushings, strut mounts, and tie rod ends.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Chrysler established itself as a pioneer in the minivan segment with the original Dodge Caravan and Plymouth Voyager, and the Town & Country carried this legacy forward with a more premium positioning.

Model Evolution

Model Evolution 1992:

The 1992 model represented a significant redesign from the first generation, featuring a more aerodynamic shape, improved interior ergonomics, and the introduction of the 3.3L V6 as standard equipment.

Production

Production Location:

Windsor, Ontario, Canada (Chrysler Canada minivan plant)