Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM) diagnostics and repair.
Transmission:
Automatic transmission (41TE/42LE), removal, installation, overhaul, diagnostics, and fluid specifications.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, and related components.
Suspension:
Front and rear suspension systems, including struts, shocks, control arms, ball joints, bushings, and alignment specifications.
Steering:
Power steering system, steering column, steering gear, tie rods, and related components.
Brakes:
Front and rear disc brakes, Anti-lock Braking System (ABS), hydraulic system, parking brake, and related components.
Electrical:
Battery, charging system, starting system, lighting, instruments, body and chassis electricals, wiring diagrams, fuses, relays, and diagnostic procedures.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, diagnosis, and service.
Body:
Exterior body panels, doors, glass, interior trim, bumpers, and related hardware.
Chassis:
Frame, underbody components, and mounts.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspections.
Diagnostics:
Step-by-step diagnostic flowcharts and troubleshooting guides for various systems and common problems.
Repair:
Detailed disassembly, repair, and reassembly procedures for all major vehicle components.
Overhaul:
Complete engine and transmission overhaul instructions.
Adjustment:
Procedures for adjusting brakes, clutch, headlights, and other components.
Troubleshooting:
Specific troubleshooting sections for electrical faults, engine performance issues, transmission problems, and more.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil, whichever comes first. Refer to manual for detailed recommendation based on driving conditions.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 30 months, especially under severe operating conditions.
Coolant Flush:
Every 30,000 miles (48,000 km) or 30 months.
Spark Plug Replacement:
100,000 miles (160,000 km) for Platinum-tipped spark plugs (recommended). Consult manual for specific plug type.
Engine Oil Type:
SAE 5W-30 (API Certified).
Engine Oil Capacity:
3.8 quarts (3.6 liters) with filter for 3.0L V6; 4.0 quarts (3.8 liters) with filter for 3.3L V6.
Coolant Type:
Chrysler Mopar Antifreeze/Coolant (50/50 mix with distilled water).
Common Problems:
Transmission solenoid failure (especially in 41TE/42LE), head gasket leaks (particularly with the 3.3L engine), power window regulator failure, AC compressor issues, and rust formation on body panels and suspension components.
Brand Origin:
Chrysler is an American automotive manufacturer founded by Walter Chrysler in 1925.
Generation:
This is the second generation of the Chrysler Voyager (NS platform), introduced for the 1996 model year, replacing the original (AS) platform. It featured a significant redesign, including a more aerodynamic exterior and updated interior.
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
Production Years For Ns:
1996-2000
