This manual covers the Chrysler Voyager, a versatile minivan that has been a significant player in the automotive market, known for its practicality and family-oriented design. Chrysler pioneered the modern minivan segment, and the Voyager, often sharing platforms and powertrains with its Dodge and Plymouth counterparts, has evolved through multiple generations, offering a range of engine options and a comfortable interior. Its engineering emphasizes reliability and user-friendliness, making it a popular choice for daily commuting and family travel, with a legacy rooted in innovation and passenger comfort.
This comprehensive workshop manual provides detailed information for the maintenance, repair, and troubleshooting of your Chrysler Voyager. It covers all major systems, including the engine, injection-ignition system, clutch, gearbox, suspension, braking system, electrical system, and bodywork. With step-by-step instructions, diagnostic procedures, and detailed diagrams, this manual is an essential resource for DIY enthusiasts, independent repair shops, and professional technicians. It empowers users with the knowledge to perform routine maintenance, complex repairs, and ensure the optimal performance and longevity of their vehicle.
Product Type:
Service/Workshop Manual
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking detailed service information
Value Proposition:
Provides comprehensive workshop-level data at a fraction of dealership service costs, empowering users to perform their own repairs.
Ease Of Use:
Easy to follow, step-by-step instructions suitable for any skill level.
Information Source:
Same manuals provided to official workshops.
Systems Covered:
General Information, Engine, Injection-Ignition System, Clutch, Gearbox, Suspension System, Wheels, Braking System, Control Driving Instructions, Air Temperature Control System, Electrical System, Bodywork, Exploded Views & Diagrams
Estimated Page Count:
Extensive (detailed instructions and step-by-step diagrams for all workshop procedures)
Type:
Workshop Manual / Service Manual
Language:
Likely English (based on product description wording, but can be multilingual if original source is French 'Revue Technique')
Engine Mechanical:
Rebuilding the engine, general engine procedures
Engine Management:
Injection, Ignition system
Drivetrain:
Clutch, Gearbox
Chassis:
Suspension System, Wheels, Braking System
Driver Controls:
Control Driving Instructions
Comfort Systems:
Air Temperature Control System
Electrical:
Electrical System, Electrical Diagrams
Maintenance Routine:
Changing the plugs, fluid changes, filter replacements
Diagnostics Troubleshooting:
Detailed instructions for workshop procedures, common issues analysis
Repair Rebuild:
Rebuilding the engine, gearbox overhaul, clutch replacement
Component Replacement:
Step-by-step diagrams for all procedures
Depth:
Extremely detailed, covering basic maintenance to complete engine rebuilds
Diagnostic Information:
Torque settings, fluid capacities, electrical diagrams, spare parts illustrations
Visual Aids:
Detailed illustrations, exploded view diagrams
Printability:
All pages are printable
Searchability:
Likely text-searchable PDF (standard for reputable manuals)
Binding:
N/A (Digital PDF format)
Paper:
N/A (Digital PDF format)
Engine Family Potential:
Chrysler EDB (2.5L), EDZ (3.0L), EDG (3.3L), EGJ (3.8L) V6 OHV engines, or potentially European variants if 'Revue Technique' implies a specific market.
Horsepower Torque Range:
Varies significantly by specific engine and model year, typically ranging from 100-180 HP for 4-cylinder and 150-200+ HP for V6 variants.
Fuel Delivery Type:
Likely multi-port fuel injection (MPI) or sequential fuel injection (SFI).
Torque Settings:
Included in manual, crucial for proper engine assembly and component torque.
Fluid Capacities:
Engine oil, coolant, power steering, brake fluid capacities are detailed.
Transmission Types:
Likely automatic transmissions such as the Chrysler 41TE, 42LE, or similar.
Manual Transmission Availability:
Less common for Voyager, but potentially available in certain markets or early models.
Transmission Fluid Spec:
Specific ATF (Automatic Transmission Fluid) type (e.g., ATF+4) and capacity are provided in the manual.
Wheelbase Range:
Typically around 112-119 inches depending on model year and configuration (e.g., long wheelbase).
Curb Weight Range:
Generally between 3,800 - 4,500 lbs.
NHTSA Idas:
Manual would provide specific details if available for relevant model years, though historical minivan ratings can be variable.
Braking System Details:
Front disc, rear drum or disc brakes, ABS coverage is expected.
Restraint Systems:
Information on airbags, seatbelts, and their associated systems would be present.
Audio System Options:
Coverage for factory radio, CD players, speaker configurations, and potential aftermarket integration.
Cruise Control System:
Diagnosis and repair of the cruise control system.
Wiring Diagrams Electrical Schematics:
Comprehensive electrical schematics for all vehicle systems, crucial for diagnosing electrical faults.
Oil Change Intervals:
Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (detailed in manual).
Transmission Fluid Change:
Often recommended every 30,000-60,000 miles or as per severity of service (detailed in manual).
Engine Oil Type:
Likely SAE 5W-30 or 5W-20, API certified, depending on engine and year (specifics in manual).
Coolant Type:
Likely HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically purple or orange (specifics in manual).
Common Voyager Problems:
Transmission issues (e.g., solenoids, torque converter), power window regulators, suspension components (ball joints, tie rods), and ignition coil failures are frequently reported for these platforms.
Spark Plug Part Numbers:
Specific part numbers (e.g., Champion, NGK) for each engine variant are usually listed.
Brake Pad Rotor Specs:
Material specifications, wear limits, and replacement procedures.
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager (which shared platforms and often powertrains with the Chrysler Voyager).
Voyager Generations:
The Chrysler Voyager, particularly in European markets, often represented a rebadged version of the Dodge Caravan/Plymouth Voyager, spanning multiple generations (e.g., NS/GS, RS/GH, RG/GQ).
Production Locations:
Primarily North America (e.g., Windsor, Ontario, Canada; St. Louis, Missouri, USA) and potentially European assembly sites.
Historical Segment Acclaim:
The platform (Caravan/Voyager) was highly influential and frequently received accolades as a category leader in its early generations.
