🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

1999

Generation Code:

NS

Chassis Code:

GS

👋 Introduction

Segment:

Mid-size Minivan

Target Audience:

Families, individuals needing versatile cargo and passenger capacity.

Key Competitors 1999:

Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick GL8

Design Philosophy:

Practical, family-oriented, spacious interior, comfortable ride.

Distinguishing Features:

Optional Stow 'n Go seating (introduced later, but the platform was evolving), good cargo volume, comfortable seating arrangements.

Purpose:

To provide detailed repair and maintenance information for the 1999 Chrysler Voyager, enabling owners and technicians to perform diagnostics, repairs, and maintenance accurately and efficiently.

📋 Manual Details

Markets Covered:

North America, Europe (Chrysler Voyager/Dodge Caravan variants)

Estimated Page Count:

1500+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

2.4L DOHC I4 (EDZ), 3.0L V6 SOHC (6G72 - Mitsubishi), 3.3L V6 OHV (EGA), 3.8L V6 OHV (EVE/EVB)

Transmission:

Automatic Transmissions (A604/41TE, A670/42LE, A670/42RLE)

Drivetrain:

Front-Wheel Drive (FWD)

Suspension:

Front Independent MacPherson Struts, Rear Solid Axle with Leaf Springs

Brakes:

Front Ventilated Discs, Rear Drums; ABS System

Steering:

Power Assisted Rack and Pinion

Electrical:

Complete Wiring Diagrams, Fuses, Relays, Lighting, Ignition, Charging System, Starting System

HVAC:

Heating, Ventilation, Air Conditioning System Diagnosis and Repair

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Locks, Seats

Safety Systems:

Airbags, Seatbelts, ABS Functionality

Maintenance:

Scheduled Maintenance, Oil Changes, Fluid Replacements, Filter Replacements, Spark Plug Replacement

Engine Repair:

Engine Removal/Installation, Cylinder Head Removal/Installation, Piston/Ring Replacement, Valve Adjustment, Timing Belt/Chain Service

Transmission Repair:

Transmission Fluid Change, Torque Converter Replacement, Valve Body Service, Clutch Pack Service (where applicable), Transmission Rebuild Procedures

Brake Service:

Brake Pad/Shoe Replacement, Rotor/Drum Resurfacing/Replacement, Brake Fluid Flush, ABS Component Diagnosis and Replacement

Suspension Steering Service:

Strut Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering Pump/Rack Replacement

Electrical Diagnostics:

Troubleshooting Faulty Circuits, Component Testing, Wiring Harness Repair

HVAC Repair:

Component Replacement (Compressor, Evaporator, Condenser), Refrigerant Servicing, Blower Motor Replacement

Body Repair:

Panel Alignment, Door Mechanism Repair, Glass Replacement, Trim Piece Installation

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides

Depth:

Comprehensive; Covers everything from basic fluid checks and routine maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and bodywork.

Diagnostic Capability:

Includes procedures for diagnosing and repairing issues using factory specifications and recommended tools.

Rebuild Instructions:

Detailed rebuild procedures for major components like engines and transmissions, including torque specifications and clearances.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text content for quick information retrieval.

Quality:

High-resolution scans or original digital files, ensuring clarity of diagrams and text.

Binding:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

Device Compatibility:

Viewable on any device with a PDF reader (PC, Mac, Tablet, Smartphone).

⚙️ Engine Specifications

Engine Option 1:

2.4L DOHC I4 (EDZ)

Engine Option 1 Displacement:

2429 cc

Engine Option 1 Power:

150 hp @ 5800 rpm

Engine Option 1 Torque:

170 lb-ft @ 4400 rpm

Engine Option 2:

3.0L V6 SOHC (Mitsubishi 6G72)

Engine Option 2 Displacement:

2972 cc

Engine Option 2 Power:

153 hp @ 5250 rpm

Engine Option 2 Torque:

179 lb-ft @ 4000 rpm

Engine Option 3:

3.3L V6 OHV (EGA)

Engine Option 3 Displacement:

3301 cc

Engine Option 3 Power:

156 hp @ 4700 rpm

Engine Option 3 Torque:

201 lb-ft @ 3600 rpm

Engine Option 4:

3.8L V6 OHV (EVE/EVB)

Engine Option 4 Displacement:

3778 cc

Engine Option 4 Power:

180 hp @ 4700 rpm

Engine Option 4 Torque:

235 lb-ft @ 3600 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (check vehicle sticker/manual for specifics)

🔧 Transmission

Standard Transmission:

4-Speed Automatic

Optional Transmission:

N/A (All models equipped with automatic)

Transmission Codes:

A604/41TE (FWD), A670/42LE, A670/42RLE (some models)

Transmission Fluid Type:

ATF+4 (Chrysler Automatic Transmission Fluid Type 4) - Recommended, though original spec may have been ATF+3 or Dexron III. Verify with manual for exact fill.

Transmission Fluid Capacity:

Approximately 8-9 quarts (8.5-9.5 liters) for a dry fill (consult manual for exact capacities).

📐 Dimensions

Wheelbase:

112.1 inches (2847 mm)

Length:

193.0 inches (4890 mm)

Width:

76.7 inches (1948 mm)

Height:

68.3 inches (1735 mm)

Seating Capacity:

7 passengers (2-2-3 configuration typically)

Cargo Volume Behind 3Rd Row:

Approx. 15-20 cu ft (varies slightly by configuration)

Cargo Volume Behind 2Nd Row:

Approx. 45-50 cu ft

Cargo Volume With All Seats Folded:

Approx. 110-120 cu ft

Curb Weight Base Model:

Approx. 3700-3900 lbs (1678-1769 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5100-5400 lbs (2313-2449 kg)

🛡️ Safety Features

NHTSA Front Crash Test Driver:

4-star (likely, based on similar vehicles of the era - exact rating for 1999 NS Voyager may vary and requires specific testing documentation)

NHTSA Front Crash Test Passenger:

4-star (likely)

IIHS Offset Frontal Crash Rating:

Acceptable (for vehicles of this generation)

ABS:

Standard on most trims, Optional on base trims.

Traction Control:

Optional on higher trims

Airbags:

Driver and Front Passenger Airbags (Standard)

Seat Belts:

3-point seat belts in all seating positions, front seat belt pretensioners.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette or optional CD player. Speaker configurations varied by trim.

Climate Control:

Manual climate control standard, optional automatic climate control available on higher trims.

Cruise Control:

Standard on most trims.

Connectivity Options:

Limited by 1999 standards; primarily analog connections for audio. No integrated Bluetooth or USB typically found.

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles (4,800-12,000 km) or 6-12 months, depending on oil type and driving conditions. Consult manual for specific recommendations.

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or 3 years, especially under severe usage. Critical for longevity of these transmissions.

Spark Plug Replacement 2.4L:

Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.

Spark Plug Replacement V6:

Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.

Timing Belt Replacement:

Not applicable for the 2.4L DOHC (chain-driven). V6 engines (3.0L, 3.3L, 3.8L) are also typically chain-driven for this generation, but manual confirmation is advised.

Engine Oil Specification:

SAE 5W-30 or 10W-30 (depending on climate and engine, consult manual). API certified.

Engine Oil Capacity 2.4L:

Approx. 4.5 quarts (4.3 liters) with filter.

Engine Oil Capacity 3.3L/3.8L V6:

Approx. 4.5 quarts (4.3 liters) with filter.

Engine Oil Capacity 3.0L V6:

Approx. 4.5 quarts (4.3 liters) with filter.

Brake Fluid Specification:

DOT 3 or DOT 4 (check cap/manual)

Common Issue 1:

Transmission failure (especially A604/41TE transmission solenoid issues, torque converter problems, and fluid leaks).

Common Issue 2:

Cooling system leaks (radiator, heater core, hoses).

Common Issue 3:

Power window and lock failures, often due to faulty switches or regulator mechanisms.

Common Issue 4:

Ignition system issues (e.g., coil packs, spark plug wires).

Common Issue 5:

CV axle wear and failure.

Common Issue 6:

Door latch and sliding door mechanism issues.

📚 Vehicle History

Chrysler Minivan Legacy:

Chrysler pioneered the minivan segment in the US with the original Dodge Caravan and Plymouth Voyager in 1984, setting the standard for family vehicles.

Ns Generation Introduction:

The NS generation Voyager (and its Dodge Caravan/Plymouth Voyager siblings) was introduced for the 1996 model year, representing a significant redesign from the previous RS generation.

Year 1999 Updates:

For 1999, the Voyager received minor updates, including revised option packages and potentially some feature shuffling between trim levels. The core platform and powertrain options remained largely consistent with prior NS models.

Production Location:

Windsor, Ontario, Canada (Chrysler Canada's assembly plant)

Production Years Ns Generation:

1996-2000

🏆 Awards & Recognition

Minivan Awards General:

Chrysler minivans (Voyager, Caravan) have historically been well-regarded for their practicality and innovation in the segment, frequently appearing on 'Best Family Car' lists and similar accolades throughout the 1990s.