Target Audience:
DIY mechanics, professional automotive technicians, and vehicle owners seeking detailed repair and maintenance information.
Value Proposition:
Provides the same level of detail and accuracy as official factory service manuals, offering significant cost savings for vehicle maintenance and repair.
Content Style:
Comprehensive step-by-step instructions, diagnostic flowcharts, torque specifications, component identification, and wiring diagrams.
Systems Covered Overview:
Engine, Transmission, Suspension, Brakes, Steering, Fuel System, Cooling System, Electrical System, Bodywork, HVAC, Emissions Control, Restraints, Interior, Audio System, Security System, Power Accessories, Lighting, Wiper/Washer Systems, Instrumentation, Chassis and Frame.
Type:
Workshop Repair Service Manual
Format:
PDF (Downloadable)
Engine Systems:
Engine mechanical, fuel injection (MPI), ignition system, starting system, charging system, emission control system, exhaust system.
Transmission Systems:
Automatic transmission service (31TH, 41TE), transaxle, power transfer unit, clutch system (if applicable).
Chassis Systems:
Suspension (front and rear), brakes (hydraulic, parking), steering (power steering), wheels and tires, frame and bumper.
Electrical Systems:
Battery, starter, charging system, ignition system, lighting, instrument panel, audio system, horns, vehicle speed control, turn signals, flashers, windshield wipers/washers, restraints (airbags), electrically heated systems, power door locks, security system, power windows/seats, chime warning, overhead console, complete wiring diagrams.
Body Systems:
Body panels, doors, windows, exterior trim, interior trim, heating and air conditioning (HVAC).
Maintenance Procedures:
Lubrication, fluid changes, filter replacements, battery maintenance, tire rotation, brake inspection, general servicing.
Repair Procedures:
Engine component replacement, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, HVAC system repair, body panel repair.
Diagnostic Procedures:
Engine diagnosis, electrical system troubleshooting, transmission fault diagnosis, HVAC system troubleshooting, emission control system diagnostics.
Depth:
Comprehensive, detailed step-by-step written procedures with pictures and diagrams. Covers basic maintenance to complex repairs and diagnostics, equivalent to factory service manual.
Engine Options:
3.0L V6 MPI, 3.3L V6 MPI, 3.8L V6 MPI, 2.4L 4-Cylinder DOHC MPI, 2.0L 4-Cylinder SOHC MPI, 2.5L 4-Cylinder Turbo Diesel (Intercooler).
Engine Displacement:
2.0L (1996cc), 2.4L (2429cc), 2.5L (2499cc Turbo Diesel), 3.0L (2976cc), 3.3L (3301cc), 3.8L (3778cc).
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for gasoline engines. Turbocharged direct injection for diesel.
Cylinder Arrangement:
V6 and Inline 4-Cylinder
Valve Configuration:
SOHC (Single Overhead Camshaft) and DOHC (Double Overhead Camshaft) for gasoline engines.
Crash Test Results:
NHTSA ratings for the 1996-2000 Voyager GS generation should be researched separately, but typically included front and side impact assessments. Manual details airbag system operation and diagnostics.
Braking System:
Power-assisted front disc brakes and rear drum brakes. Anti-lock braking system (ABS) often available as an option.
Restraint System:
Driver and passenger front airbags, seat belts with pretensioners. Side-impact airbags may be available on certain trims.
Audio System Options:
Factory AM/FM stereo with cassette and CD player options. Premium Infinity sound systems were available on higher trims.
Cruise Control:
Standard or optional on most models, integrated into the steering wheel or dashboard.
Remote Keyless Entry:
Available on many models, often integrated with the power door lock system.
Power Accessories:
Power windows, power door locks, power adjustable seats (driver and sometimes passenger) were common options.
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type. Refer to manual for specific intervals based on engine and oil used.
Transmission Fluid Interval:
Recommended to check and potentially change transmission fluid and filter every 30,000 to 60,000 miles. Consult manual for precise intervals and fluid type.
Engine Oil Type:
SAE 5W-30 or 10W-30 API certified oil, depending on ambient temperature. Refer to manual for exact specifications and capacity.
Coolant Type:
Chrysler specific HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid +4) is the specified fluid for the 41TE transmission. Consult manual for 31TH specification, which may differ.
Common Voyager Issues:
Transmission solenoid failures (especially on 41TE), heater core leaks, power door lock actuator failures, suspension wear (ball joints, tie rods), occasional electrical gremlins, and potential head gasket issues on certain engine variants.
Oil Filter Part Number:
Refer to manual or parts catalog; common replacements include Mopar filters or equivalents from Wix, Fram, Purolator (e.g., Wix 51515 for some V6 engines).
Manufacturer History:
Chrysler is a prominent American automotive manufacturer with a history of innovation, particularly in the minivan segment it pioneered.
Voyager Generation:
The GS generation (1996-2000) represented a significant redesign of the Chrysler minivan platform, featuring a more aerodynamic and modern appearance compared to its predecessors.
Manufacturing Locations:
Primarily produced in North America (e.g., Windsor, Ontario, Canada; St. Louis, Missouri, USA).
