Engine Mechanical:
Complete overhaul, timing, lubrication, cooling, cylinder head, block assembly, pistons, crankshaft, camshafts.
Engine Electrical:
Ignition system, starting system, charging system, ECU, sensors, actuators, wiring schematics.
Emission Control:
Catalytic converter, lambda sensors, EGR system (if applicable), emission related components and troubleshooting.
Fuel System:
Fuel injection system (if applicable), carburettor (if applicable), fuel pump, fuel filter, fuel lines, fuel tank, EFI/MPI components.
Clutch System:
Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, adjustment procedures.
Manual Transaxle:
Gearbox assembly, gear shift mechanism, internal components, lubrication, removal and installation.
Automatic Transaxle:
Automatic transmission components, torque converter, valve body, control systems, fluid specifications, removal and installation (if applicable for 1996 model).
Driveshaft Axle:
Front axle, CV joints, driveshafts, wheel bearings, hub assemblies.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Steering rack, steering column, power steering system (if applicable), tie rod ends, adjustment and repair.
Restraint System:
Seat belts, airbags (if equipped), and related components and safety precautions.
Brake System:
Front and rear brakes (disc/drum), brake calipers, brake pads, brake shoes, master cylinder, brake booster, ABS (if equipped), bleeding procedures, hydraulic lines.
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, glass, trim, interior components, seat removal, dashboard.
Body Electrical System:
Lighting system (headlights, taillights, interior lights), power windows, central locking, wipers, horn, dashboard instrumentation, wiring diagrams for body electronics.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, blower motor, controls, diagnostics.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, component testing, error code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all covered systems.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, lubrication, inspection points.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Adjustments:
Procedures for adjusting brakes, clutch, steering, and other systems.
Depth Level:
Comprehensive: Covers everything from basic maintenance to major component overhauls and complex diagnostics.
Diagnostic Tools:
Specifies tools required for diagnostics, from basic hand tools to specialized electronic testers (if applicable to 1996 era diagnostics).
Cost Savings:
Empowers owners to perform routine maintenance and repairs, leading to significant savings on labor costs at dealerships or independent garages.
Engine Options 1996:
Likely 1.0L (TU9M), 1.1L (TU1), 1.4L (TU3), and potentially diesel variants (e.g., XUD7, XUD9). Specific engine codes and details would be in the manual.
Horsepower Torque:
Varies by engine. For example, a 1.1L TU1 could produce around 60 PS. Specific figures are available within the manual.
Fuel Delivery:
Could be carbureted (e.g., Weber) or fuel-injected (e.g., Bosch Motronic, Magneti Marelli). Manual covers specifics for each.
Engine Layout:
Inline-four cylinder, front-wheel drive.
Cooling Type:
Liquid-cooled, with details on radiator, coolant, thermostat, and fan operation.
Oil Specifications:
The manual will specify the required oil viscosity (e.g., 10W-40, 5W-40) and API service classification, as well as oil capacity.
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, but specific interval and type of oil will be in the manual.
Timing Belt Replacement:
Critical component. Interval varies by engine, typically 60,000-90,000 km or 4-5 years. Manual will specify exact interval and procedure.
Coolant Type:
The manual will specify the type of antifreeze/coolant (e.g., G12 or equivalent) and the correct dilution ratio.
Brake Fluid Type:
Likely DOT 4 brake fluid, as specified in the manual for safety and performance.
Common Wear Items:
Referral to the manual for common issues such as suspension wear (bushings, ball joints), clutch wear, and potential electrical gremlins, especially in older vehicles.
Spark Plug Part Numbers:
The manual will provide specific spark plug part numbers (e.g., Champion, NGK) and gap specifications for each engine variant.
Tire Sizes:
Common tire sizes would be around 145/70 R13 or 155/65 R14. Manual will confirm exact sizes for different trims.