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Citroen Berlingo 2000 Repair Service Manual

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🏷️ Basic Information Identification Make: Citroën Model: Berlingo Year: 2000 Codes Model Generation Code: First Generation (Type M49, M59) 👋 Introduction Market Position Vehicle Type: Compact MPV / Leisure Activity...
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Taper: Car
Distributeur:
UGS: 389267
Mots clés: 2000 Berlingo Car Cars Citroen
Citroen Berlingo 2000 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Berlingo
Year:
2000
Codes
Model Generation Code:
First Generation (Type M49, M59)
👋 Introduction
Market Position
Vehicle Type:
Compact MPV / Leisure Activity Vehicle (LAV).
Competitive Analysis
Competitors 2000:
Renault Kangoo, Fiat Doblò, Peugeot Partner.
Key Features
Manual Advantage:
Provides detailed, step-by-step instructions comparable to factory manuals, enabling informed repair decisions for owners and technicians.
Accessibility:
Instant digital download allows immediate access to repair information, unlike traditional physical manuals.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for the Citroën Berlingo 2000.
Target Audience:
Professional technicians and experienced DIY enthusiasts.
Page Count
Estimated Page Count:
Estimated 500-800 pages (typical for this vehicle class and manual type, actual count not specified in product info).
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine mechanicals, cooling, lubrication, fuel, and ignition systems.
Transmission:
Coverage for manual and potentially automatic transmission repair, overhaul, and fluid specifications.
Drivetrain:
Information on drive shafts, CV joints, differentials (if applicable).
Suspension:
Front and rear suspension components, steering, alignment specifications.
Brakes:
Hydraulic system, disc/drum brake service, parking brake.
Electrical:
Complete wiring diagrams, component testing, starter, alternator, lighting, interior electronics.
Bodywork:
Panel removal/installation, glass, doors, interior trim, body sealing.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Chassis:
Frame, subframe, and structural component information.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation.
Troubleshooting:
Diagnostic procedures for common issues and fault finding.
Repair:
In-depth repair procedures for all major vehicle systems.
Cleaning:
Procedures for cleaning specific components during repair.
Specifications:
Critical torque values, clearances, fluid capacities, and diagnostic parameters.
Illustrations:
Includes diagrams, schematics, and photographic illustrations to aid understanding.
Technical Depth
Depth:
Comprehensive, covering both basic maintenance and complex repairs, equivalent to factory service information.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine Petrol
Engine 1.4I:
1.4L (1360cc) TU3JP (KFX/K6A) Petrol. Power: ~75 PS (55 kW), Torque: ~111 Nm.
Engine 1.6I:
1.6L (1587cc) TU5JP (NFZ/NFX) Petrol. Power: ~90 PS (66 kW), Torque: ~135 Nm.
Primary Engine Diesel
Engine 1.9D:
1.9L (1905cc) DW8 (WJZ) Naturally Aspirated Diesel. Power: ~68 PS (50 kW), Torque: ~118 Nm.
Performance
Acceleration 0 100Kmh:
Varies by engine: approx. 13-16 seconds for petrol, 17-19 seconds for diesel.
Top Speed:
Varies by engine: approx. 150-165 km/h.
Fuel System
Petrol Injection:
Multi-point electronic fuel injection.
Diesel Injection:
Indirect injection (DW8 engine).
Emission Control
Catalytic Converter:
Equipped on petrol models, potentially optional or standard on later versions.
🔧 Transmission
Standard
Gearbox Manual:
5-speed manual transmission (e.g., BE3/BE4 variants).
Optional
Gearbox Automatic:
Optional 4-speed automatic transmission available on some petrol variants (e.g., AL4, though less common in early models).
Features
Clutch Type:
Single dry plate, hydraulically actuated clutch.
📐 Dimensions
Exterior
Length:
Approx. 4110 mm (standard wheelbase).
Width:
Approx. 1710 mm (excluding mirrors).
Height:
Approx. 1800 mm.
Cargo
Luggage Capacity Seats Up:
Approx. 500-600 liters (to parcel shelf).
Luggage Capacity Seats Down:
Up to 2800 liters (with rear seats removed).
Weights
Kerb Weight:
Approx. 1250-1400 kg, depending on engine and specification.
Gross Vehicle Weight:
Approx. 1900-2000 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3 or 4 stars (based on contemporary vehicles and crash test protocols of the era, specific 2000 model rating may vary).
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction control systems were less common in this segment at the time, likely not standard.
Passive Features
Airbags:
Driver and front passenger airbags standard or optional.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear. ISOFIX child seat anchors may be present.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player with typically 2 or 4 speakers. Auxiliary input was rare.
Driver Assistance
Cruise Control:
Optional on some higher trim levels, but not widely common.
Connectivity
Bluetooth:
Not available on this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (check manual for specific engine/oil type).
Timing Belt Replacement:
For petrol engines (TU series), typically around 80,000-120,000 km or 5-6 years. Diesel (DW8) uses a timing belt as well, similar intervals apply. Crucial to replace as per manual.
Fluid Specifications
Engine Oil Petrol:
API SG/SH/SJ or ACEA A1/B1, A2/B2. Viscosity: 10W-40 or 5W-40 (refer to manual for exact spec based on climate).
Engine Oil Diesel:
API CF/CF-2 or ACEA B2/B3. Viscosity: 10W-40 or 15W-40 (refer to manual).
Coolant:
Ethylene glycol-based antifreeze with anti-corrosion additives. PSA specification (e.g., G48 type, often blue or purple).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check reservoir cap or manual).
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-80 or 75W-90 (specific PSA specification is important).
Transmission Fluid Automatic:
LT 71141 spec fluid (if fitted with AL4 automatic).
Known Issues
Common Failures:
Rear suspension torsion bar issues (seizing/breakage), electrical gremlins (especially door wiring), aging clutch hydraulics, injector seal leaks (diesel), and occasional EGR valve issues on later diesel models.
Filter Part Numbers
Oil Filter:
Part numbers vary by engine, e.g., Purflux LS206, Fram PH2857A (examples, check specific engine).
Air Filter:
Part numbers vary by engine, e.g., Purflux A283, Mann-Filter C2200 (examples).
Fuel Filter:
Part numbers vary by engine/fuel type, e.g., Purflux EP27, Mann-Filter WK32/2 (examples).
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovative and practical vehicle design, known for comfort and unique engineering.
Model Evolution
Berlingo First Gen:
Launched in 1996, the first-generation Berlingo (often called the 'Mulhouse' platform) was a groundbreaking multipurpose vehicle, blending passenger car comfort with van utility. The 2000 model falls within this initial generation, with potential minor facelifts or option updates.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., Vigo, Spain; Mangualde, Portugal; and potentially other Stellantis plants).
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Berlingo was a highly successful vehicle in its segment, often praised for its practicality and value, contributing to its strong sales and repeat customer base.
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