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CITROEN BERLINGO 1.4i Petrol 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Berlingo Year: 2004 Engine: 1.4i Petrol Codes Engine Code Typical: KFX (TU3JP) 👋 Introduction Market Position Vehicle Segment: Compact MPV / Leisure Activity...
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Taper: Car
Distributeur:
UGS: 484445
Mots clés: 2004 BERLINGO Car Cars Citroen
CITROEN BERLINGO 1.4i Petrol 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo
Year:
2004
Engine:
1.4i Petrol
Codes
Engine Code Typical:
KFX (TU3JP)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV / Leisure Activity Vehicle (LAV)
Competitive Analysis
Competitors:
Renault Kangoo, Fiat Doblo, Peugeot Partner, Volkswagen Caddy.
Key Features
Practicality:
Known for its cavernous interior space, modular seating, and versatility as a family vehicle or small commercial van.
Design Heritage:
Follows Citroen's tradition of innovative and distinctive vehicle design, often prioritizing comfort and functionality.
📋 Manual Details
Coverage Areas
Coverage:
Complete A-Z repairs and maintenance for the specified model.
Page Count
Estimated Page Count:
Refer to specific manual; typical service manuals for this era are often 1000+ pages.
Manual Type
Type:
Official Factory Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, timing belt, lubrication, cooling system, fuel injection system, exhaust system.
Engine Electrical:
Ignition system, starter, alternator, ECU diagnosis, sensor testing, wiring diagrams.
Transmission:
Manual transmission (e.g., BE3/BE4 variants): clutch, gearbox overhaul, internal components, fluid service.
Brakes:
Disc and drum brake systems, hydraulic system, ABS (if equipped), parking brake, component replacement, bleeding procedures.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system.
Bodywork Chassis:
Body panel repair, doors, windows, tailgate, chassis components, rust prevention, corrosion treatment.
Electrical Systems:
Lighting, wipers, horn, power windows, central locking, interior electronics, fuse box layout, relay functions, wiring schematics.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon issues, fault code interpretation (where applicable).
Repair:
Detailed instructions for component removal, installation, and overhaul for all major vehicle systems.
Diagnostics:
Comprehensive diagnostic procedures for engine management, electrical faults, and mechanical issues.
Body And Trim:
Interior trim panel removal and refitting, exterior trim, bumper repairs, door handle mechanisms.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, including engine, lighting, and accessories.
Technical Depth
Depth:
Factory-level technical depth, suitable for professional technicians and experienced DIY enthusiasts.
Rebuild Procedures:
Includes detailed procedures for engine and transmission rebuilds, including specifications for machining and clearances.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac OS.
Software Requirements:
Requires Adobe PDF Reader and WinZip or equivalent for extraction.
Print Quality
Printability:
Fully printable; allows users to print specific pages or sections as needed.
Zoom Functionality
Zoom:
Supports zoom in/out functionality for detailed viewing of diagrams and images.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated petrol engine.
Engine Displacement:
1.4 Litres (1360 cc)
Performance
Horsepower Typical:
Approximately 75 PS (74 bhp / 55 kW) at 5300 rpm.
Torque Typical:
Approximately 118 Nm (87 lb-ft) at 3400 rpm.
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON recommended).
Cooling System
Coolant Type:
Antifreeze coolant, typically a 50/50 mix of antifreeze and distilled water.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type Optional:
Typically no automatic option for this specific 1.4i engine in this year.
Features
Clutch Type:
Hydraulically actuated diaphragm spring clutch.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific PSA S.A. part number and viscosity (e.g., 75W-80 GL-5).
📐 Dimensions
Exterior
Length Typical:
Approx. 4213 mm
Width Typical:
Approx. 1721 mm (excluding mirrors)
Height Typical:
Approx. 1804 mm
Weights
Curb Weight Typical:
Approx. 1250-1300 kg
Cargo
Luggage Capacity Seats Up:
Highly variable, but typically around 500-600 litres behind the rear seats.
Luggage Capacity Seats Down:
Up to 2500-3000 litres with rear seats removed.
🛡️ Safety Features
Ratings
Euro Ncap Rating Typical:
3-star (for early models, check specific test results for 2004 generation).
Active Features
ABS:
Optional on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags optional on some trims.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player with 2-4 speakers, often with steering wheel audio controls.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Options:
Limited by era; typically auxiliary input for external devices might be present on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for precise interval).
Timing Belt Replacement:
Crucial: Typically 80,000-100,000 miles or 5-7 years, whichever comes first. Catastrophic failure if it breaks.
Fluid Specifications
Engine Oil Type:
Refer to manual for exact API and ACEA specifications and viscosity (e.g., 5W-40, 10W-40).
Engine Oil Capacity:
Approx. 3.4 - 3.8 litres (with filter change).
Coolant Capacity:
Approx. 5.5 - 6.0 litres.
Known Issues
Common Issue 1:
Timing belt failure if not replaced at recommended intervals.
Common Issue 2:
Electrical gremlins, particularly with window regulators, central locking, and dashboard illumination.
Common Issue 3:
Exhaust system corrosion and catalytic converter issues.
Common Issue 4:
Wear on suspension components (ball joints, bushings) due to vehicle's practical load-carrying nature.
Common Issue 5:
Potential for ignition coil failure or spark plug fouling.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroen is known for its innovative engineering, comfort-focused suspension (e.g., Hydractive), and distinctive styling.
Model Evolution
Generation:
This is likely the first generation Berlingo (1996-2008), with updates for the 2004 model year (facelift).
Production
Manufacturing Plant:
Primarily manufactured in Spain (Vigo plant) and Portugal.
🏆 Awards & Recognition
Recognitions
Utilitarian Awards:
The Berlingo has frequently been lauded in automotive press for its practicality and value for money in the MPV/LAV segment.
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