Engine Systems:
Engine mechanicals (1.4L, 1.6L, 2.0L petrol variants), fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management and diagnostics.
Transmission Systems:
Manual and automatic transmission repair, clutch system, torque converter, gearbox diagnostics, and fluid specifications.
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS, EBD, ESP), wheel alignment specifications.
Electrical Systems:
Body electrical systems, lighting, instruments, power windows, central locking, audio systems, battery, alternator, starter motor, fuse and relay layouts, wiring diagrams.
Bodywork And Interior:
Body panel repair, doors, hood, trunk, interior trim removal and installation, seats, HVAC system (heating, ventilation, air conditioning).
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding procedures, sensor testing, common fault scenarios.
Maintenance Procedures:
Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, timing belt/chain inspection and replacement.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul of major vehicle systems.
Specifications And Data:
Torque values, clearances, fluid capacities, electrical data, diagnostic parameters.
Electrical Troubleshooting:
Detailed wiring diagrams, component location, diagnostic flowcharts for electrical faults.
Engine Rebuild:
Instructions for cylinder head removal and installation, piston and connecting rod procedures, crankshaft bearing checks, valve timing, and component tolerances.
Climate Control:
Diagnosis and repair of the air conditioning system, heater core replacement, blower motor, and climate control module troubleshooting.
Body Panel Replacement:
Procedures for replacing bumpers, fenders, doors, hood, trunk lid, and associated hardware.
Wheel Alignment:
Specifications for front and rear wheel alignment angles (camber, caster, toe) and procedures for adjustment.
Lighting System:
Headlight aiming, bulb replacement, taillight assembly repair, fog lamp installation, and related electrical checks.
Instrument Cluster:
Troubleshooting for warning lights, gauge malfunctions, and replacement of instrument cluster components.
Fuel Pump And Injectors:
Removal and installation of fuel pump, fuel filter, and fuel injectors. Diagnosis of fuel delivery issues.
Exhaust System:
Replacement of exhaust manifold, catalytic converter, mufflers, and exhaust pipes. Checking for leaks.
Brake Pad And Disc Replacement:
Step-by-step guide for replacing front and rear brake pads and rotors, including caliper service.
Suspension Component Replacement:
Replacement of shock absorbers, struts, control arms, ball joints, and bushings.
Steering Rack And Pump:
Diagnosis, removal, and installation of the power steering rack and pump. Bleeding the power steering system.
Power Window And Lock Repair:
Troubleshooting and repair of power window regulators, motors, and central locking actuators.
Battery And Charging System:
Testing the battery, alternator output, and starter motor. Replacement procedures.
Cooling Fan And Radiator:
Removal and installation of the radiator, cooling fan assembly, and associated hoses and sensors.
Depth:
Covers routine maintenance, troubleshooting, component repair, and overhaul procedures, providing a comprehensive resource for DIY mechanics and professional technicians.
Diagnostic Tools:
References likely include use of diagnostic scan tools (e.g., Lexia/Diagbox proprietary software) for retrieving fault codes and performing system tests.
Oil Change Interval:
Typically 20,000 km or 12 months, whichever comes first (may vary based on driving conditions and engine oil specifications).
Timing Belt Replacement:
For 1.4 VTi (EP3) and 1.6 VTi (EP6) engines, timing chain is used; for THP engines, a timing chain is also used. Ensure regular inspection for wear and proper tension. Consult manual for specific interval or condition-based checks.
Engine Oil:
Refer to manual for specific viscosity (e.g., 0W-30, 5W-30) and ACEA specifications (e.g., ACEA C2 for low SAPS oils). Typically Total Quartz or equivalent meeting PSA standards.
Coolant:
Antifreeze concentrate meeting PSA S71-1500 standard, typically blue or green in colour (e.g., Total Glyc N/S).
Brake Fluid:
DOT 4 LV (Low Viscosity) or DOT 4, conforming to PSA S71-2370 standard.
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., GL-4 or GL-5) and viscosity.
Transmission Fluid Auto:
Specific ATF for AL4 or AT8 transmissions, meeting PSA specifications (e.g., LT 71141).
Common Issues:
Potential issues can include water pump leaks (especially on THP engines), ignition coil failures, oil consumption in some THP engines, and issues with the AL4 automatic gearbox (e.g., solenoid issues). The electric power steering can also develop faults. Check for potential oil leaks from the sump or oil filter housing.