Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel lines, pressure regulator.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant circuits, hoses.
Lubrication System:
Oil pump, oil pan, oil filter, oil passages, lubrication specifications.
Chassis Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, steering system.
Brakes:
Brake system components, disc brakes, pads, calipers, lines, ABS system.
Electrical System:
Battery, charging system, starter motor, ignition system, lighting, accessories.
Emission Control:
Emission control systems, catalytic converter, O2 sensors, EVAP system.
Body And Trim:
Body panels, doors, windows, interior trim, bumpers.
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspections.
Repair Procedures:
Engine overhaul, transmission repair, suspension component replacement, brake system overhaul.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Diagnostics:
Engine diagnostic trouble codes (DTCs), sensor readings, fault finding procedures.
Engine Rebuild:
Detailed steps for engine disassembly, inspection, and reassembly, including piston ring installation, bearing checks, and cylinder head gasket replacement.
Transmission Overhaul:
Procedures for removing, disassembling, inspecting, and reassembling the automatic transmission, including torque converter replacement.
Suspension Repair:
Replacement of shock absorbers, springs, control arms, ball joints, and wheel bearings.
Electrical Component Testing:
Testing of starter motors, alternators, sensors, actuators, and control modules using multimeters and diagnostic tools.
Body Repair:
Information on door mechanism adjustment, window regulator replacement, and bumper repair.
Diagnostic Capabilities:
Advanced diagnostics, including sensor data interpretation and system component testing.
Rebuild Specifications:
Complete engine and transmission rebuild specifications, including torque values and tolerances.
Special Tools:
Information on specialized tools required for specific repair procedures.
Torque Specifications:
Comprehensive torque specifications for all critical fasteners throughout the vehicle.
Clearances Tolerances:
Precise measurements for engine component clearances (e.g., bearing clearances, piston-to-wall clearance) and other critical tolerances.
Electrical Schematics:
Detailed circuit diagrams for all electrical systems, aiding in troubleshooting and component identification.
Oil Change Interval Approx:
Typically 15,000 km or 12 months, whichever comes first (check owner's manual for exact spec).
Timing Belt Interval Approx:
For this V6 engine, a timing belt replacement is critical, typically around 120,000 km or 5-7 years. This manual would detail the procedure.
Engine Oil Type Approx:
Likely a full synthetic 5W-30 or 5W-40, meeting PSA B71 2294 or similar specifications.
Coolant Type Approx:
Antifreeze/coolant, typically a long-life organic acid technology (OAT) type, like PSA S71 513 (often purple or blue).
Transmission Fluid Type Approx:
ATF (Automatic Transmission Fluid) specific to the gearbox manufacturer (e.g., PSA AW-1 or equivalent).
Common Issues V6:
Potential issues include ignition coil failures, EGR valve problems, oil leaks from seals and gaskets, and electronic module faults. This manual will offer diagnostic steps.
Mpv Specific Issues:
Wear and tear on sliding door mechanisms, suspension bushings, and exhaust systems are common in MPVs.
