Vehicle Segment:
Light Commercial Vehicle (LCV) / Panel Van / MPV
Target Audience:
Small businesses, tradespeople, families requiring versatile transport.
Key Competitors:
Ford Transit, Renault Trafic, Fiat Scudo, Volkswagen Transporter, Peugeot Expert.
Design Philosophy:
Practicality, versatility, comfort, and modularity, characteristic of Citroën's design heritage.
Manual Benefit:
Empowers owners and mechanics with professional-level diagnostic and repair capabilities, saving time and money.
Engine Mechanical:
Detailed procedures for disassembly, assembly, inspection, and repair of the 2.0i 16V petrol engine, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, cooling, and fuel injection.
Engine Electrical:
Wiring diagrams, ignition system, starter motor, alternator, battery, sensors (crankshaft position, camshaft position, coolant temperature, oxygen sensors, etc.), and engine control unit (ECU) diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, injectors, throttle body, and emissions control systems.
Transmission:
Manual transmission (likely BE4/MA gearbox variant) servicing, clutch replacement, gear linkage adjustments, and lubrication.
Drivetrain:
Front-wheel drive system, including drive shafts, CV joints, and differential.
Brakes:
Front and rear brake systems (discs and pads), hydraulic system, ABS (if equipped), parking brake, and bleeding procedures.
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam or similar), shock absorbers, springs, bushings, and wheel alignment specifications.
Steering:
Power steering system (hydraulic), steering rack, tie rods, and steering column.
Electrical Body:
Lighting system (headlights, taillights, interior lights), wipers, washers, horn, central locking, power windows, and accessory circuits.
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair (if covered).
Bodywork:
Body panel removal/installation, door mechanisms, tailgate, bumpers, and interior trim.
Scheduled Maintenance:
Detailed guidance on routine servicing tasks, including oil changes, filter replacements, spark plug replacement, and visual inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common faults and performance issues, including symptom-based guides.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all vehicle systems.
Adjustments:
Procedures for making critical adjustments, such as clutch cable, handbrake, and ignition timing (if applicable).
Rebuilding:
Complete overhaul procedures for engines, transmissions, and other major assemblies.
Diagnostic Capabilities:
Advanced diagnostic information, including OBD-II codes, sensor readings, and potential fault causes.
Diagrams Illustrations:
High-quality exploded diagrams, schematics, and line drawings to aid in repair and assembly.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft), 16 valves
Engine Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
Approx. 85.0 mm x 88.0 mm (typical for EW10J4)
Compression Ratio:
Approx. 10.8:1 (typical for EW10J4)
Horsepower:
Approx. 136 PS (134 bhp / 100 kW) at 6000 rpm
Torque:
Approx. 192 Nm (142 lb-ft) at 4100 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Ignition System:
Electronic Ignition with Coil-on-Plug (COP) or distributorless ignition system (DIS)
Cooling System:
Liquid-cooled, pressurized system with thermostatically controlled fan.
Lubrication System:
Pressurized wet sump system with oil pump and oil filter.
Length:
Variable based on configuration (e.g., L1, L2 standard/long wheelbase)
Width:
Approx. 1815 mm (excluding mirrors)
Height:
Approx. 1890 mm (standard roof)
Cargo Volume:
Variable based on wheelbase and configuration (e.g., 3.0 m³ to 4.0 m³ approx.)
Gross Vehicle Weight:
Varies by configuration, typically around 2000-2500 kg
Curb Weight:
Varies by configuration, typically around 1400-1600 kg
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year, whichever comes first (refer to manual for exact specification).
Timing Belt Interval:
For the EW10J4 engine, this is crucial. Typically around 75,000-90,000 miles or 5-6 years. Crucial to replace preventatively.
Engine Oil Type:
Likely a synthetic oil, e.g., 5W-40 or 5W-30, meeting PSA specifications (e.g., ACEA A3/B4 or C3).
Coolant Type:
Antifreeze/coolant concentrate, typically blue or purple, meeting PSA specifications (e.g., PSA S71 3320).
Transmission Fluid Type:
Manual: GL-4 75W-80 or 75W-90 synthetic gear oil. Automatic: ATF type as specified by PSA (e.g., LT71141 for AL4).
Common Issues:
Potential issues may include suspension wear (bushings, ball joints), clutch wear, EGR valve issues, ignition coil failures, and occasional electrical gremlins, typical for LCVs of this era.
Maintenance Focus:
Regular maintenance of the timing belt, coolant system, and suspension components is vital for longevity.
